Zero FXS 2019

Questions and Answers:

C
Curtis JohnsonAug 8, 2025
What to do if my Zero FXS 2019 does not turn on?
- W
  Walter NavarroAug 8, 2025
  If your Zero Motorcycle doesn't turn on, several factors could be at play. First, ensure the Power Pack is adequately charged. Next, verify that the key is correctly inserted and turned OFF/ON again. Also, check that the motor stop switch is in the ON position. Finally, a fault code might be set; refer to the Charge Fault Code chart on page 7.11 or Understanding BMS Flash Code Patterns starting on page 7.12 to diagnose any error codes.
N
Neil RichardsonAug 14, 2025
Why is my Zero FXS 2019 charger not working?
- G
  gmccoyAug 14, 2025
  If your Zero Motorcycle charger isn't working, there could be a couple of reasons. Check the A/C outlet to ensure it's providing power, and inspect the A/C source for any blown fuses or voltage issues. A fault code might also be set; see the Charge Fault Code chart on page 7.11 or Understanding BMS Flash Code Patterns on page 7.11 for troubleshooting.
M
Michael WrightAug 22, 2025
What to do if my Zero Motorcycle tire is bald (excess wear)?
- J
  Jerome WalkerAug 22, 2025
  If your Zero Motorcycle tire is bald due to excess wear, replace and balance the tire with the same type of tire that came with your motorcycle from the factory.
P
pottsrobertAug 29, 2025
What to do if the front tire of my Zero FXS 2019 Motorcycle is deformed?
- E
  Eric LittleAug 29, 2025
  If the front tire on your Zero Motorcycle is deformed, replace and balance it with the same tire supplied from the factory.

Zero FXS 2019 Specifications

General

Category	Motorcycle
Battery Capacity	7.2 kWh
Range (City)	161 km (100 miles)
Top Speed	137 km/h (85 mph)
Rear Tire	140/70-17
Max Power	46 hp (34 kW)
Peak Torque	78 lb-ft (106 Nm)
Battery	Lithium-ion
Transmission	Single-speed
Front Suspension	41 mm inverted fork
Rear Suspension	Shock with adjustable spring preload
Front Brake	Single 320 mm disc with 2-piston caliper
Rear Brake	Single 240 mm disc with 1-piston caliper
Charging Time (With Max Chargers)	1.8 hours

Summary

Introduction to Your Zero Motorcycle

An Important Message From Zero

Welcome and overview of the manual's purpose and contents.

California Safety Warnings

Warnings regarding chemicals in operation and perchlorate material in batteries.

About This Manual

Details on models covered and how to reference information in the manual.

Safe Riding Information

Explanation of safety symbols and essential riding advice.

Power Pack Charging Guidelines

Guidelines for charging to maximize battery life and performance.

Vehicle Identification Numbers

Owner Information Record

Section to record personal and motorcycle identification details.

Key Identification Numbers

Locations of serial numbers for power pack, motor, key code, VIN, and chassis.

VIN Breakdown Explained

Explanation of the significance of each character in the VIN.

General Motorcycle Information

Emissions Information

Details on the zero-emission nature and environmental benefits of the vehicle.

Vehicle Range Factors

Factors influencing the distance the motorcycle can travel on a single charge.

Maximizing and Predicting Range

Tips to extend range and four factors for estimating range.

Transporting Your Motorcycle

Instructions for securely tying down the motorcycle for transport.

General Safety Precautions and Warnings

Comprehensive Safety Precautions

Advice for safe operation, riding gear, and basic maintenance.

Important Operating Considerations

Critical information for safe motorcycle operation and power pack handling.

Location of Important Labels

Identifies key safety and certification labels on the motorcycle.

High Voltage Warning Labels

Details on specific warning labels related to high voltage components.

Controls and Components Overview

Motorcycle Controls Overview

Diagrams identifying main handlebar controls and their labels.

Left Side View Components

Diagram and description of components visible on the left side of the motorcycle.

Right Side View Components

Diagram and description of components visible on the right side of the motorcycle.

Dash Overview and Indicators

Diagram and description of the dashboard display layout and warning lights.

Dash Settings and Customization

Instructions on customizing dash display preferences, units, and clock.

Smartphone Connectivity

Features of the app and Bluetooth pairing instructions.

Handlebar Controls Detailed

Detailed diagrams and descriptions of all handlebar controls.

Performance Level Mode Button

Explanation of ECO, SPORT, and CUSTOM riding modes.

Brake and Parking Controls

How to adjust the front brake lever and operate the parking brake.

General Operation Guide

Pre-Ride Inspection Checklist

Essential checks to perform before operating the motorcycle.

Key Switch and Steering Lock

Operation of the ignition switch and steering lock mechanism.

Motorcycle Tip-Over Sensor

Function of the tip-over sensor and the procedure to reset it.

Operating and Stopping Your Motorcycle

Step-by-step guide to starting, riding, and safely stopping the motorcycle.

Temperature Indicator and ABS System

Explanation of the thermal management system and ABS functionality.

Suspension Adjustment Guide

Guide to measuring and adjusting front and rear suspension preload and damping.

Power Pack and Charging Procedures

Power Pack Overview

Overview of the power pack, its technology, and charging characteristics.

Battery Management System (BMS)

Function and role of the BMS in monitoring and optimizing the power pack.

Modular Power Pack System

Instructions for swapping or installing power pack modules.

On-Board Power Pack Charger

Information on the integrated charger and its charging cycles.

Charging the Power Pack

Detailed instructions, warnings, and temperature considerations for charging.

Quick Charging System

Information on using supplemental chargers to reduce charging time.

Using the Quick Charger

Step-by-step guide for connecting and using an off-board quick charger.

Quick Charger LED Indicators

Explanation of the status lights on the quick charger unit.

Public Charging Stations

Information on finding and using public charging infrastructure.

Add On Electrical Equipment Warnings

Warnings about potential damage from unapproved electrical components.

Maintaining Your Motorcycle

Owners Responsibilities

Outlines the owner's duties for care, operation, and safety.

Parts and Maintenance Items

Lists recommended replacement parts, fluids, and lubricants.

Scheduled Maintenance Program

Details the recommended maintenance schedule and intervals.

Component Fastener Torque Specifications

Specifies torque values for critical fasteners on the motorcycle.

General Maintenance Procedures

Brakes System Maintenance

Maintenance of brake system, fluid levels, pads, and discs.

Parking Brake Adjustment

Procedure to adjust the parking brake for proper operation.

Suspension and WheelsTires Checks

Checks for front/rear suspension, wheels, and tires.

Tire Inflation Specifications

Correct tire pressure specifications for front and rear tires.

Drive Belt Maintenance

Care, tension checks, and adjustments for the drive belt.

Drive Chain Maintenance (Optional)

Cleaning, lubricating, and adjusting the optional drive chain.

Headlight Alignment and Bulb Replacement

How to align the headlight and replace bulbs.

Lighting Bulb Replacements

Procedures for replacing turn signal, brake/tail, and running light bulbs.

Motorcycle Cleaning and Washing

General guidelines and procedures for cleaning the motorcycle.

Parking and Long Term Storage

Recommendations for storing the motorcycle for extended periods.

Fuse Information and Replacement

Details on fuses, their locations, and replacement procedures.

Troubleshooting Motorcycle Issues

Electric Motorcycle Safety Precautions

Critical safety warnings related to high voltage components.

Motorcycle Troubleshooting Guide

General guidance for identifying and resolving common technical issues.

System Warning Indicator Interpretation

How to interpret the flashing red indicator light on the dash.

Dash Error Code Retrieval

Procedure to retrieve and identify error codes displayed on the dashboard.

General Troubleshooting Scenarios

Common symptoms, potential causes, and solutions for motorcycle issues.

Battery Management System (BMS) Codes

Location and status indicators for the BMS and interpretation of flash codes.

Power Pack Troubleshooting

Steps and solutions for power pack issues like empty, hot, or unbalanced cells.

Weather Considerations and Safety Interlocks

Effects of weather on performance and BMS safety interlocks.

Specifications (Europe)

Zero FX European Specifications

Detailed technical specifications for the Zero FX model in European markets.

Zero FXS European Specifications

Detailed technical specifications for the Zero FXS model in European markets.

Specifications (Rest Of The World)

Zero FX Global Specifications

Detailed technical specifications for the Zero FX model outside Europe.

Zero FXS Global Specifications

Detailed technical specifications for the Zero FXS model outside Europe.

Limited Warranty Information

Warranty Coverage Details

Defines who and what is covered by the limited warranty.

Warranty Coverage Period

Explains warranty durations for demonstrators and non-demonstrators.

Warranty Exclusions

Lists common exclusions and conditions not covered by the warranty.

Customer Responsibilities

Owner's responsibilities for reading the manual and performing maintenance.

Obtaining Warranty Service

Provides instructions on how to get warranty service.

Customer Information and Support

Customer Assistance Contact

Information required when contacting Zero Motorcycles for support.

Reporting Safety Defects

Procedures for reporting vehicle safety defects in different regions.

Maintenance Record Log

Service History Log

Section to log completed maintenance tasks, dates, and notes.

First Responder High Voltage Safety

High Voltage Component Locations for First Responders

Critical safety information for first responders regarding high voltage components.

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Table of Contents