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Zetor FORTERRA HSX 100 2014 User Manual

Zetor FORTERRA HSX 100 2014
250 pages
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Table of Contents

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Zetor FORTERRA HSX 100 2014 Specifications

General IconGeneral
Engine Power100 hp
Hydraulic SystemOpen center
PTO Speed540/1000 rpm
Fuel Tank Capacity120 L
EngineZetor
Hydraulic Pump Capacity60 L/min
Engine Type4-cylinder turbocharged diesel
Displacement4.0 L

Summary

Safety Instructions for Users

General Safety Regulations

General rules for safe tractor operation and adherence to local traffic laws.

Starting the Engine

Procedures and safety precautions for starting the tractor's engine.

Driving Operation

Safety guidelines for operating the tractor, including brakes, steering, and road conditions.

Recovery, Pushing

Safety procedures for recovering a tractor, including warnings about chains and towing.

Fire Prevention Principles

Safety guidelines to prevent fires, including refueling and battery inspection.

Preventive Daily Maintenance

Instructions for performing daily maintenance checks on the tractor.

Electric Installation

Safety warnings regarding interventions into the tractor's electrical system.

Preventive Daily Maintenance

Fuel System Leaks

Instructions for checking the tractor's fuel system for leaks and tank drainage.

Engine Oil Level

Procedure for checking and maintaining the engine oil level using the dipstick.

Cooling System

Checks for leaks and coolant levels in the engine cooling system.

Liquid Brakes

Checking liquid brakes, clutch control, and brake fluid level in the expansion tank.

Hydrostatic Steering

Checking oil level, screws, nuts, and hoses of the hydrostatic steering system.

Tyres and Wheels

Checking tyre pressure, adjusting it, and retightening wheel bolts.

Acquaintance with the Tractor

Display - Error Messages

How serious and less serious system faults are displayed on the dashboard.

Driving Operation

Before You Start

Pre-operation checks to ensure safe driving conditions.

Starting the Engine of the Tractor

Step-by-step procedure for starting the tractor's engine using glow plugs.

Gear Shifting

How the tractor's synchronized gearbox, torque multiplier, and reversing are shifted.

Reversing Lever

Operation of the reversing lever to select travel direction.

Dead Start of the Tractor

Information on automatic gear shifting during dead starts based on engine revolutions.

Dead Start of Tractor in Regular Operation - Automatic Dead Start Function

Using the reversing lever for dead starts without clutch pedal.

Dead Start by Means of Automatic Dead Start Function

Step-by-step guide for performing automatic dead starts.

Dead Start of Tractor in Regular Operation – Clutch Pedal

Using the clutch pedal for stopping and delicate inching operations.

Dead Start – Using the Clutch Pedal

Detailed procedure for performing dead starts using the clutch pedal.

Change the Direction of Drive

How to change the tractor's direction of drive safely.

Change the Direction of Drive by Means of Reversing Lever

Procedure for changing drive direction using the reversing lever at low speeds.

Change the Direction of Drive - Using the Clutch Pedal

How to change drive direction using the clutch pedal with safety precautions.

Gear Shifting

Shifting gear speeds while traveling using the clutch control button or pedal.

Signalization of Travel Clutches and Gear Box System Failures

How failures in travel clutches and gearbox systems are signaled by dashboard controls.

Serious Failures of Travel Clutches and Reversing Levers System

Indications and actions for serious failures in travel clutches and reversing systems.

Less Serious Failures of Travel Clutches and Reversing System

Indications and actions for less serious failures in travel clutches and reversing systems.

Three-Gear Torque Multiplier

Information on the three-gear torque multiplier and its control.

Multiplier Preselection Switch

Using the switch to enable automatic multiplier gear shifting.

Automatic Multiplier Shifting

How the automatic multiplier shifting system operates based on engine revolutions.

Front Drive Axle Control

How to switch the front drive axle on and off using the button.

Automatic Disconnection of Front Drive Axle

How the front drive axle automatically disconnects at speeds above 15 km/h.

Rear Differential Lock Button

Engaging and disengaging the rear differential lock and its automatic switch-off conditions.

Diesel Particle Filter – System Failures Signalization

How system failures of the diesel particle filter are signaled by red controls and acoustic signals.

Diesel Particle Filter Regeneration

Procedures and conditions for diesel particle filter regeneration to clear exhaust gas temperatures.

Foot Brakes

Details on the hydraulic foot brakes, including pedal connection and use.

Warning Signalization of Air Pressured Drop

How a drop in air pressure is signaled and the implications for continued transport.

Stopping the Tractor – Manual Brake

Procedure for stopping the tractor using the manual brake.

Stopping the Engine

Steps for safely stopping the tractor engine after work.

Leaving the Tractor

Procedures for safely leaving the tractor, including securing against spontaneous start.

Running in the Tractor

General Principles for Running in the New Tractor in the Course of the First 100 Hours of Operation

General principles for the initial 100 operating hours of a new tractor.

Drive of Agricultural Machinery

Work with PTO Shaft

Safety precautions when working with the PTO shaft, including cover fixation.

Front and Rear PTO Shaft Control

Location and function of controls for front and rear PTO shaft operation.

Rear PTO Shaft Revolutions Preselection Lever

How to preselect rear PTO shaft revolutions using the lever.

Selection Switch of Rear PTO Clutch Revolutions (P.T.O.)

Using the switch to select rear PTO clutch revolutions (540/1000 rpm).

Rear PTO Switch

Engaging and disengaging the rear PTO shaft clutch using the switch.

Engaging Rear PTO Shaft - Independent Revolutions

Engaging the rear PTO shaft with independent revolutions based on engine speed.

Engagement of Rear PTO Shaft – Dependent Revolutions

Engaging the rear PTO shaft with dependent revolutions based on gear and reversing lever.

Automatic Disengagement of PTO Clutch

How the PTO clutch automatically disengages and engages based on hitch position.

Setting Automatic Disengagement of PTO Shaft Clutch - Display Description

Explanation of display values for setting automatic PTO shaft clutch disengagement.

Automatic Disengagement of PTO Shaft Clutch – Return to Basic Setting

Returning automatic PTO shaft clutch settings to factory basic values.

Setting Automatic Disengagement of PTO Shaft Clutch

Procedure for setting automatic PTO shaft clutch disengagement parameters.

Work with Automatic Disengagement of PTO Shaft Clutch

Safe operation procedures when using automatic PTO shaft clutch disengagement.

Front PTO Shaft Control

How to engage and disengage the front PTO shaft using the dashboard switch.

Hydraulic System

Outer Hydraulic Circuit

How the outer circuit supplies pressurized oil to implements via quick-couplers.

Connecting and Disconnecting Quick-Couplers

Procedures for connecting and disconnecting hydraulic quick-couplers with attention to residual oil.

Description of the Functions of Individual Positions of Control Levers of the Hydraulic Distributor

Functions of individual positions of hydraulic distributor control levers (rear, central, front).

Electro-Hydraulic System

Control Element Functions

Identification and functions of electro-hydraulic control elements (lifting, blocking, speed).

Blocking Cancellation

Procedure to cancel blocking and activate the EHR-B electro-hydraulic system.

Setting the Control of Three-Point Hitch

Two methods for controlling the three-point hitch: manual and automatic.

Manual Setting of Control of Three-Point Hitch

Procedure for manual control of the three-point hitch, including depth setting.

Automatic Control of Three-Point Hitch

How the automatic control system adjusts to soil resistance for depth setting.

Indication of EHR-B Errors

How diagnostic LED combinations indicate EHR-B system errors.

Description of Minor Errors of the EHR-B Electro-Hydraulic System

Detailed causes and locations of minor errors indicated by the EHR-B system.

Hitches

Safety Principles of Working with the Three-Point Hitch

Safety guidelines for working with the tractor's three-point hitch.

Wheel Track Change

Adjustment of Toe-in of the Wheels of the Front Driving Axle

Step-by-step procedure for adjusting the toe-in of front driving axle wheels.

Ballast Weights

Maximum Liquid Weight (kg) by Tyre Dimensions

Table showing maximum liquid weight capacities for various tyre dimensions.

Electric Installation

Basic Service Information

Essential service information for the electric system, including battery connection and starting procedures.

Accumulator Battery Maintenance

Maintenance procedures for the accumulator battery, including cleaning and electrolyte level.

Placement of Fuses in Fuse Box

Table detailing fuse positions, sizes, and the protected systems they serve.

Tractor Maintenance

Steps Performed Daily Before the Start of Work

Daily pre-start checks for the engine, cooling system, and brakes.

Steps Performed Every 100 Hours of Work

Maintenance tasks to be performed every 100 hours, including filter checks.

Filling and Filter Replacement

Table outlining filter replacement schedules based on hour reading.

Used Operation Liquids and Filling - Quantities

Table specifying quantities of various operation liquids required for the tractor.

Hydraulic Brake Liquid for the Tractors

Table of hydraulic brake liquids, classifications, and mixing precautions.

Liquid for the Cooling System of the Tractors

Recommendations for cooling system liquids, including antifreeze and water mixtures.

Adjustment

Bleeding the Brake System of the Tractor

Procedure for bleeding the hydraulic brake system for each wheel separately.

Bleeding the Rear Brake System

Steps for bleeding the rear brake system, including fluid level observation.

Foot Brake Adjustment

Step-by-step procedure for adjusting the foot brake pedal and its play.

Parking Brake Adjustment

Procedure for adjusting the parking brake lever and draw-bar.

Calibration of Travel Speed of Digital Dashboard

Procedure for calibrating the digital dashboard's travel speed display.

Calibration Procedure

Step-by-step guide for performing travel speed calibration on a marked track.

Main Technical Parameters

Technical Data of Tractors

Table with technical specifications for Zetor Forterra HSX tractor models.

Max. Permissible Load of the Carraro 20.19 Front Axle (kg)

Table showing permissible load limits for the front axle based on travelling speed.

Max. Permissible Load of the Rear Axle (kg)

Table showing permissible load limits for the rear axle based on travelling speed.

Max. Permissible Weight of the “Tractor + Machine” Set (kg)

Table showing the maximum permissible combined weight of the tractor and machine set.

Load-Bearing Capacities of the Front Tyres

Table detailing load-bearing capacities and inflation pressures for front tyres.

Load-Bearing Capacities of the Rear Tyres

Table detailing load-bearing capacities and inflation pressures for rear tyres.

Permitted Combinations of Wheels for Tractors

Table listing permitted combinations of front and rear wheel sizes.

Power

Table detailing PTO power and engine output specifications for different models.

Lifting Force of the Three-Point Hitch

Data on the lifting force of the front and rear three-point hitches.

Speed of Tractor with Engine Revolutions of 2 200 rpm and Parameter of Rear Wheels (km/h)

Table showing tractor speeds based on gear, multiplier, and rear wheel parameters.

Independent Rear PTO Shaft Revolutions

Table showing PTO speed relative to engine speed for independent rear PTO.

Dependent Rear PTO Shaft Revolutions 540/1000 with Nominal Engine Revolutions (2200 rpm)

Table showing dependent rear PTO shaft revolutions based on gear and engine speed.

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