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Zetor
Tractor
Forterra HD 150
Zetor Forterra HD 150 User Manual
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Table of Contents
Default Chapter
4
Table of Contents
4
Location of Serial Numbers
12
Safety Instructions for Users
14
General Safety Regulations
14
Proper Clothing
14
Starting the Engine
15
Driving Operation
15
Transportation of Persons, Operation
15
Fire Prevention Principles
16
Preventive Daily Maintenance
17
Front Passenger´s Seat Notification
18
Protection of Cab against Aerosols
18
The Level of External Noise of Tractor
18
The Level of Internal Sound of Tractor
19
The Level of Vibrations on Driver´s Seat
19
Tractors Equipped with Front End Loader
19
Principles for Operating Tractors Equipped with Front End Loader
20
Zetor Tractors Used for Work in the Woods
21
Preventive Daily Maintenance
22
Fuel System Leaks
22
Engine Oil Level
22
Cooling System
22
Liquid Brakes
23
Trailer Air Brakes
23
Trailer Hydraulic Brakes
23
Hydrostatic Steering
23
Air Cleaner
24
Cab Filtration
24
Hitches
24
After Wirk with Front Implements and in Case of Cooler Clogging
24
Tyres and Wheels
25
Short Functional Test
25
Acquaintance with the Tractor
26
Safety Cabin
26
Opening the Door from the Outside
26
Opening the Door from the Inside
26
Rear Window
26
Side Window
27
Control Panel on the Right Column of the Cabin
27
Control Panel on the Right Rear Mudguard
27
Switches Located on the Control Panel
28
Front Wiper Speed Switch
28
Windshield Washer Tank
28
Windshield Washer Engagement
29
Passenger´s Seat
29
Shelf
30
Rear View Mirrors
30
Driver's Seat Sears
31
Driver´s Seat
31
Tilting and Protrusion of Steering Wheel
32
Air Filter with Active Carbon
32
Heating Control Panel, * Air-Condition
33
Heating Valve Control (A)
33
Switch Air-Condition (C)
33
Air Circulation in Cabin Control (D)
34
Proper Function of the Heating and Air-Condition System
34
Fast Heating of the Cabin Area
34
Fast Cooling of the Space of the Cabin
34
Operation of Heating or Air-Condition with Tractor´s Work
35
Immediately after Cooling the Cabin
35
Air-Condition and Heating Registers (A)
35
Front Windshield (B) Defrosting
36
Sun Screen
36
Internal Lighting
36
Dashboard
37
Display Description
38
Change of the Look of Display
38
Display - Change of Display
38
Display - Resetting Data
39
Display - Manual Brake
39
Display - Error Messages
39
Display - Service Menu
40
Display - Setting Language Mutation
40
Display - Machined Area
40
Machined Area Menu
41
Machined Area Width
41
Machined Area Record
42
Travel Speed Calibration Digital Dashboards
43
Switches and Levers
43
Lights Switch
44
Switch of Warning Lights
44
Lights Switch between the Grill and the Cabin
44
Direction Lights, Lower Beam Head Lights, Head Lights and Horn Switches
44
Switch Box
45
Switch Box Key in the Position (0)
45
Switch Box Key in the Position (I)
45
Switch Box Key in the Position (II)
45
Manual Throttle
46
Reversing Lever
46
Gear Shifting Lever
46
Gear Shifting Scheme
47
Pedals and Levers
47
Road and Reduced Speeds Shifting Lever
47
PTO Revolutions Preselection Lever
47
Manual Brake Lever and Coupling for Semi-Trailer Control Lever
48
Battery Disconnector
48
Fuel Tank
48
Fuel Tank Drain Plug
48
Aggregation Opening
49
Driving Operation
50
Before You Start
50
If You Do Not Succeed in Starting the Engine
50
Non-Permitted Starting
50
Starting the Engine of the Tractor
51
Ignition System Disorders Signalization
51
Coolant Heater
51
Starting the Engine with the Use of Coolant Heater
52
Immediately after Start
52
Engine Heating
53
Gear Shifting
53
Reversing Lever
53
Reversing Lever Position Signalization
54
Shifting Road and Reduced Speeds
54
Road and Reducing Speeds Lever Position Signalization
54
Driver´s Seat - Safety Switch
54
The Principles of Appropriate Use of Tractors
55
The Description of the System of Travel Clutches
55
The Way of Controlling the Travel Clutch by
55
The Differences in Ways of Controlling the Travel Clutch by
55
Interrupted Sound Signal
56
Dead Start of the Tractor
56
Dead Start of Tractor in Regular Operation - Automatic Dead Start Function
56
Dead Start by Means of Automatic Dead Start Function
56
Dead Start of Tractor in Regular Operation - Clutch Pedal
56
Dead Start - Using the Clutch Pedal
57
Change the Direction of Drive
57
Change the Direction of Drive by Means of Reversing Lever
57
Change the Direction of Drive - Using the Clutch Pedal
58
Gear Shifting
58
Gear Shifting - Using the Clutch Pedal
58
Gear Shifting - Using the Clutch Control Button on the Head of Gear Shifting Lever
58
Signalization of Travel Clutches and Gear Box System Failures
58
Signal Lamp of Full Pushing Filter
59
Major Failures Signalization
59
Signalization of Less Major Failure
59
Serious Failures of Travel Clutches and Reversing Levers System
60
Less Serious Failures of Travel Clutches and Reversing System
60
Blocking the Automatic Dead Start Function
60
Three-Gear Torque Multiplier
60
Signalization of Multiplier Function
61
Increasing, Decreasing the Travel Speed by Two Gears
61
Multiplier Preselection Switch
61
Multiplier Pre-Selection Signalization
61
Automatic Multiplier Shifting
62
Front Drive Axle Control
63
Driving with Engaged Front Axle Drive
63
Manual Front Drive Axle Control
63
Automatic Front Drive Axle Control
64
Axle Lock Control of Rear and Front Axle
64
Automatic Axle Lock Control of Rear and Front Axle
65
Suspension Front Drive Axle
65
Front Drive Axle Suspension Mode Setting
66
Height Adjustment of the Front Part of the Tractor
66
Diesel Particle Filter
67
Diesel Particle Filter - System Failures Signalization
68
Diesel Particle Filter Failure Codes
68
Diesel Particle Filter Regeneration
69
Manual Brake - Signalization
69
Driving up the Slope
70
Driving down the Slope
70
Foot Brakes
70
Air Brakes of Trailers and Articulated Trailers
70
Warning Signalization of Air Pressured Drop
71
One-Hose and Two-Hose Brakes
71
One-Hose Brakes
71
Two-Hose Brakes
71
Hydraulic Brakes of Trailers
72
Connecting and Disconnecting Quick Couplings of Trailer Hydraulic Brakes
72
Stopping the Tractor - Manual Brake
72
Stopping the Engine
73
Leaving the Tractor
73
Warning Signalization of Hydrostatic Steering Failure
73
Limiting Travel Speed
73
Tractor Run-In
74
General Principles of New Tractor Run-In in First 100 Hours of Operation
74
In First 10 Hours of Operation
74
From 100 Hours of Operation
74
Transportation
76
CBM Stage Quick-Adjusting Hitch
76
Height Adjustment and Disassembly of the CBM Stage Hitch
76
Automatic Mouth of the CBM Stage Hitch
76
Modular System of Hitches for Trailers and Semi-Trailers
76
Swinging Draw-Bar Console Module
77
Swinging Draw-Bar Console with a Fixed Pin Module
77
Console with a Ø 80 Ball Module
77
Hitch for a Single-Axle CBM Semi-Trailer
77
Drive of Agricultural Machinery
80
Work with PTO Shaft
80
Controlling the Front and Rear PTO Shaft
80
Rear PTO Shaft Revolutions Preselection Lever
80
Standard and Economical Independent Revolutions of Rear PTO Shaft
81
Dependent and Independent Rear PTO Shaft Revolutions
81
Facilitating Connection of Joint Shaft of an Aggregated Machine to the Tractor
82
Selection Switch of Rear PTO Clutch Revolutions (P.T.O.)
82
Replaceable End Points of Rear PTO Shaft
83
Rear PTO Switch
83
Engaging Rear PTO Shaft - Independent Revolutions
84
Engagement of Rear PTO Shaft - Dependent Revolutions
85
Automatic Disengagement of PTO Clutch
85
Setting Automatic Disengagement of PTO Shaft Clutch - Display Description
86
Automatic Disengagement of PTO Shaft Clutch - Return to Basic Setting
86
Setting Automatic Disengagement of PTO Shaft Clutch
87
Work with Automatic Disengagement of PTO Shaft Clutch
87
Front PTO Shaft
88
Front PTO Shaft Control
88
Maximum Transferred Output
89
Drive of Machines with Greater Inertia Masses
89
Hydraulic System
90
Indication of Low Oil Temperature
90
Hydraulic Pump
90
Control Elements Placement
90
Outer Hydraulic Circuit
91
Connecting and Disconnecting Quick-Couplers
91
Quick-Couplings with Drip Collection
91
External Hydraulic Circuit Controls
91
Controls of External Hydraulic Circuit Description
92
External Hydraulic Circuit Controls Activation
92
External Hydraulic Circuit Controls Function
93
Setting Oil Flow through Quick Couplers
93
External Hydraulic Circuits Control by Means of a Joystick
94
External Hydraulic Circuit Front Outlets and Front Three-Point Hitch
94
Front Outlets of External Hydraulic Circuit - Standard Version of the Tractor
95
Front Outlets of External Hydraulic Circuit - Tractor with Auxiliary Switchboard for Front Hydraulic Circuits
95
Connecting Machines and Tools to External Hydraulic Circuit
96
Electro-Hydraulic System
98
Control Element Functions
98
Equipment 'OFF
98
Blocking Cancellation
99
Quick Sinking
99
Transport of Implements
100
Stop Position
100
Vibration Compensator (Damper)
100
Limitation of the Upper Position of the Three-Point Hitch
101
Lowering Speed
101
Free Position
101
Setting the Control of Three-Point Hitch
101
Manual Setting of Control of Three-Point Hitch
102
Automatic Control of Three-Point Hitch
102
Using the Rear Control
103
External Control Buttons of the Electro-Hydraulic System
103
Indication of EHR-B Errors
103
Description of Signals of EHR-B Electro-Hydraulic System Errors
104
Description of Minor Errors of the EHR-B Electro-Hydraulic System
105
Hitches
106
Rear Three-Point Hitch
106
Safety Principles of Working with the Three-Point Hitch
106
Height Adjustment of the Lifting Draw-Bars
107
Fixed and Free Position of the Lower Hydraulic Draw-Bars
107
Limiting Draw-Bars
107
Automatic Limiting Draw-Bars
108
Lower Draw-Bars with CBM Hooks
108
Securing the Lower Draw-Bars with CBM Hooks
108
Upper Draw-Bar
109
Front Three-Point Hitch
109
Adjusting the Lowering Rate of the Front Three-Point Hitch
109
Front Three-Point Hitch - Standard Version of the Tractor
110
Controlling Front Three-Point Hitch Mode - Tractor Version with Auxiliary Switchboard for Front Hydraulic Circuits
110
Hydraulic Lock of the Front Three-Point Hitch
111
Working and Transport Position of the Front Three-Point Hitch
111
Driving with Agricultural Machines Attached to the Front Three-Point Hitch
111
Wheel Track Change
112
Front Wheels Track of Front Drive Axle in Tractors Equipped with Non-Removable Discs
112
Toe-In of the Wheels of the Front Driving Axle
112
Adjustment of Toe-In of the Wheels of the Front Driving Axle
113
Front Drive Axle Fenders
113
Setting Wheel Stops with Front Drive Axle
114
Rear Wheels Wheel Track
114
Ballast Weights
116
Rear Wheel Weights
116
Bottom Weights
116
Front Weights
116
Weight of the Front Three-Point Hitch
117
Valve for Filling Tyre Tubes with Liquid
117
Procedure of Filling the Tyres with Liquid
117
Procedure of Draining Liquid from the Tyres
118
Wedging the Front Wheels
118
Antifreeze Solution for Tyre Filling
119
Electric Installation
120
Basic Service Information
120
Accumulator Battery
120
Battery Disconnector
120
Accumulator Battery Maintenance
121
Alternator
121
Alternator Maintenance
122
Electric Installation Overload
122
Fuse Box
122
Placement of Fuses in Fuse Box
123
Checking the Adjustment of the Front Grill Headlights
125
Adjusting the Front Grill Headlights
125
Checking the Adjustment of the Cab Roof Headlights
125
List of Lamps
126
Tractor Maintenance
128
Steps Performed Daily before the Start of Work
128
Steps Performed Every 50 Hours of Work
128
Steps Performed Every 100 Hours of Work
128
Steps Performed Every 500 Hours of Work
128
Steps Performed Outside the Interval of 500 Hours of Work
128
Filling and Filter Replacement
129
Used Operation Liquids and Filling - Quantities
129
Specification of Oils for Zetor Engines Equipped by Diesel Particle Filter
130
Oils for Zetor Engines Which Are Equipped with Diesel Particle Filter
130
Front PTO Oil
130
Oil to Gear Systems of Tractors
130
Suspension Front Drive Axle
131
Oil for the Front Driving Axle
131
Oil for the Hydrostatic Steering of the Tractors
131
Plastic Lubricant for the Tractor
132
Hydraulic Brake Liquid for the Tractors
132
Liquid for the Cooling System of the Tractors
132
Fuel for Zetor Engines Which Are Equipped with Diesel Paricle Filter
132
Tractor Greasing Scheme
133
Solid Front Drive Axle
133
Suspension Front Drive Axle
133
Hitch for a Single-Axle Semi-Trailer
134
Front Three-Point Hitch
134
Three-Point Hitch
134
Hitch Mouth for a Trailer
134
General Overhaul of the Tractors
135
Technical Maintenance of the Tractors after a General Overhaul of the Main Groups
135
Maintenance Instructions
136
Opening the Hood
136
Checking the Oil Level in the Engine
136
Draining Oil from the Engine
136
Filling the Engine with Oil
137
Replacing the Fuel Filter Element
137
Bleeding the Fuel System
137
Dry Air Cleaner Maintenance Instructions
138
Recovery of the Mainair Cleaner Element
138
Replacing the Safety Element of the Air Cleaner
138
Reassembly of the Air Cleaner Elements
139
Hydrostatic Steering Oil Tank
139
Replacing the Filtration Element of the Hydrostatic Steering
139
Bleeding the Hydraulic Circuit of the Hydrostatic Steering
140
Replacing the Hydrostatic Steering Hoses
141
Replacing Coolant
141
Checking the Oil in Gearbox
142
Check and Replacement of Oil in Gear Box
142
Draining and Checking Holes
142
After Draining Oil
142
Replacement of the Transmission Oil Cleaner Element with Hydraulic Pump Suction Filter
142
Insertion Piece Replacement of the Oil Cleaner with Delivery Filter of the Gearbox Switchboard
143
Lubrication and Filling Points of the Front Driving Axle
143
Filling, Inspection and Drain Opening of Oil of the Front Wheel Reducers
143
Front PTO
143
Brake Fluid Replacement
144
Carbon Filter Installation Instructions
144
Cleaning the Heating Filters
144
Air Filter with Active Carbon
145
Air-Conditioning Maintenance
145
Draining Condensate from the Air Reservoir
146
Checking the Air Systems for Leaks
146
Working Pressure of Air Brakes
146
Maintenance and Treatment of Tyres
147
Recommended Inflation Values of the Front Wheel Tyres
148
Tyres for Driving Wheels
149
Storing the Tractor
149
Diesel Particle Filter Maintenance
149
Adjustment
150
Flat Belt Drive Tension of Accessories
150
Adjusting the Play of the Brake Pedals
150
Bleeding the Brake System of the Tractor
150
Bleeding the Rear Brake System
151
Foot Brake Check
151
Foot Brake Adjustment
152
Parking Brake Adjustment
152
Adjustment of the Lifting Draw-Bars of the Hitch for a Single-Axle Semi-Trailer
152
Adjusting the Bowden Cable
152
Main Technical Parameters
154
Main Tractor's Parameters (MM)
154
Technical Data of Engines
155
Technical Data of Engines
156
Permitted Maximum Load of Front Axle (Kg)
157
Permitted Maximum Load of Rear Axle (Kg)
157
Permitted Maximum Weight of Set 'Tractor + Mounted Machine' (Kg)
157
Manoeuvrability Condition
157
Front Tires Steerability
158
Change of the Load-Bearing Capacity of the Front Tyres (%)
158
Bearing Capacity of Rear Tires
159
Change of the Load Capacity of the Rear Tyres (%)
159
Performance on Rear PTO Shaft
159
Lifting Force of the Three-Point Hitch
159
Tensile Force
160
Speed of Tractor with Engine Revolutions of 2 200 Rpm and Parameter of Rear Wheels (Km/H)
160
Independent Rear Pto Shaft Revolutions
161
Speed of the Zuidberg Front PTO
162
Clearance-Circle and Turning Circle Diameter
162
Index
164
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Zetor Forterra HD 150 Specifications
General
Rated engine speed
2200 rpm
Weight
5800 kg
Max Speed
40 km/h
Fuel Tank Capacity
270 l
PTO Speed
540/1000 rpm
Engine Power
150 HP
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