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Proxima Series
Zetor Proxima Series User Manual
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218
Operator's manual
Proxima 80
Proxima 60
Proxima 100
Edition:
3
-100-2012
Publication No.: 22.22.12.670
ZETOR TRA
CTORS a. s.
Department of Technica
l Documentation
Trnkova 111
632 00
218
220
Table of Contents
Table of Contents
4
Location of Serial Numbers - Tractor with a Cabin
6
Safety Instructions for Users
8
Preventive Daily Service
12
Acquaintance with Tractor
18
Door Opening from Inside
20
Door Opening from Outside
20
Safety Cab
20
Rear Window
21
Side Window
21
Tiltable Roof Lid
21
Rearview Mirrors
22
Right Rear Panel
22
Passenger´s Seat
23
Washer Control
24
Washer Nozzle
24
Washer Tank
24
Adjustment for Driver'sweight
25
Driver's Seat Mars Svratka
25
Longitudinal Adjustment
25
Vertical Adjustment
25
Driver's Seat Grammer Maximo
26
Driver's Seat Grammer S
26
Air Filter with Active Carbon
27
Air-Conditioning Switch (C)
28
Control of Blower (B)
28
Control of Heating Valve (A)
28
Control Panel of Heating, Air-Conditioning, Radio
28
Control of Air Circulation in Cab (D)
29
Fast Heating the Cab Space
29
Right Function of Heating and Air-Conditioning System
29
Fast Cooling the Cab Space
30
Operation of Heating or Air-Conditioning During Operation of Tractor
30
Quainted with Recommended Operating Immediately after Cooling down the Cab
31
And Safety Rules for Safe Tractor Operation Heating and Airconditioning Outlets
32
In Advance. It Is too Late to Do It Within Defrosting the Front Windshield
32
Operation! Control Panel on Right Cab Pillar
32
Dashboard
34
Digital Dashboard
36
Diesel Particle Filter
37
Display of Pto Speed
37
Tilt and Telescope Steering Wheel
38
Tilt Steering Wheel
38
Switchers, Switches and Levers
39
Light Switch (A)
40
Switch of Grill and Cab Headlight (B)
40
Warning Light Switch (E)
40
Front Wheel Drive Switch (F)
41
Push Button of Rear, Front Differential Locks (J)
41
Turn Signal, Headlight and Horn Toggle Switch (K)
41
Ignition Box
42
Key in "0" Position
42
Key in "I" Position
42
Key in "II" Position
43
Lever of Manual Refulation of Fuel
43
Pedals and Levers
44
Gear Shifting Lever
45
Gear Shifting Scheme
45
Lever of Shifting of Road and Reduced Gears
45
Pto Selection Control Lever
46
Pto Speed Control Lever 540 or 1000 Rpm
46
Pto Speed Control Lever 540 or 540 E Rpm
46
Parking Brake Lever, Pto Shaft Control Lever and Pick up Hitch Control Lever
47
Reversor Shifting Lever
47
Shifting Lever of Creeping Speed Reductor
47
Battery Switch
48
Draining Plug of Fuel Tank
48
Fuel Tank
48
Switching on the Front Output Shaft Zuidberg
48
Driving Operation
50
Operation
50
Engine Starting
52
If Engine Does Not Start
53
Signalling of Glow System Failures
53
Manipulation with Motor Starter
53
Diesel Particle Filter
54
Diesel Particle Filter - System Failures Signalization
55
Diesel Particle Filter Failure Codes
55
Diesel Particle Filter Regeneration
56
Immediately after Starting
57
Preheating of Engine
57
Coolant Heater
58
Starting the Engine with Using of Coolant Heater
58
Setting in Motion
59
Selection of Road or Reduced Speeds
60
Gear Change
60
Selection of Drive Direction - *Reversal Lever
60
Shifting from Lower to Higher Gear Speed
61
Shifting from Higher to Lower Gear Speed
61
Driving Uphill
62
Driving Downhill
62
Differential Lock
63
Control of Front Driving Axle
63
Be Familiar with Shifting Pattern Driving with Front Driving Axle Engaged
63
And Test All Positions of Shifting Service Brakes
64
Lever at Stopped Engine before Air Brakes of Trailers and Semi-Trailers
64
Warning Signal of Air Pressure Drop
64
Before Driving, You Must be Sure Single and Double Hose Brakes
65
That at Normal Operation the Single Hose Brakes
65
Technical State of Tractor Corres-Double Hose Brakes
65
Connection and Disconnection of Quick Couplings of the Trailer Hydraulic Brakes
66
Stopping the Tractor - Parking Brake
67
Stopping the Engine
67
Leaving the Tractor
67
Warning Signal of Hydrostatic Steering Failure
68
Important Warnings
68
Running-In the Tractor
70
Transport Use
74
Front Hook
75
Height Adjustment and Dismounting of the Multi-Level Hitch CBM
75
Multi-Level Quick-Adjustable Hitch CBM
75
Automatic Hitch of the Multi-Level Hitch Device CBM
76
Bracket Module of Pivoted Pull Bar
76
Modular System of Hitches for Trailers and Semi-Trailers
76
Pivoted Pull Bar
76
Bracket Module of Pivoted Pull Bar with Fixed Pin
77
Bracket Module with Ball Ø 80
77
Towing Bar
77
Coupling of a Single-Axle Trailer
78
Hitch CBM for Single-Axle Trailers
78
Uncoupling of a Single-Axle Trailer
78
Coupling with a Trailer or Semi-Trailer
79
Hook of the Mounting for Asingle-Axle Trailer
79
Maximum Permitted Vertical Static Loading of Hitches for Trailers and Semi-Trailers
80
Pto Drive of Agricultural Machines
82
Hand Control Lever of PTO Shaft Clutch
83
Operation with PTO
83
Changable Pto End Pieces
84
Hand Control Lever of PTO Shaft Clutch with Pneumatic Control
84
Change Lever for the Output Shaft Rotations 540 and 1000 Rpm
85
Change Lever for the Output Shaft Rotations 540 and 540 Rpm
85
Change of Depending and Independent Rotations
85
Engagement of the Front Output Shaft Zuidberg
86
Front Output Shaft Zuidberg
86
Maximum Transferred Power
86
Drive of Machines with Greater Inertial Masses
87
Hydraulic System
88
Hydraulic System
89
Hydraulics Control Panel
90
Ways to Regulate Inner Hydraulic Circuit
90
Adjustable Stop
91
Controlling the Inner Hydraulic Circuit
91
Free (Floating) Position
91
Hydraulic System Sensitivity Control
92
Three-Point Hitch Lowering Speed Control
92
Position Regulation of the Lifting of the Rear Three-Point Hitch
93
Power Regulation of the Lifting of the Rear Three-Point Hitch
94
Mixed Regulation of Lifting the Rear Three-Point Hitch
95
Exterior Rear Hydraulic Arms Controls
96
Outer Hydraulic Circuit
96
Outer Hydraulic Circuit Controls
97
Locking Control Levers
98
Different Functions of Outer Hydraulic Circuit Control Levers
99
Different Functions of Outer Hydraulic Circuit Control Levers
100
Different Functions of Outer Hydraulic Circuit Control Levers
101
Different Functions of Outer Hydraulic Circuit Control Levers- One Section Distributor
102
Amount of Oil Taken from Outer Hydraulic Drives
103
Connecting and Disconnecting Quick Couplers
104
Quick Couplers with Dripping Oil Reservoir
104
Connecting Machinery and Tools Assembled from more Parts
105
Connecting Machinery and Tools to Outer Hydraulic Circuit
105
Hitches
106
Rear Three-Point Hitch
107
Safety Principles with Work with a Three-Point Hitch
107
Fixed and Free Position of Lower Hydraulic Pull Rods
108
Height Adjustment of Lifting Pull Rods
108
Limiting Pull Rods
108
Selection of Holes in the Bracket
109
Upper Pull Rod
109
Blocking of Lower Linkages with Cbm Hooks
110
Lower Pull Bars with Extensible Terminals
110
Lower Pull Bars with Hooks CBM
110
Adjustment of Lifting Speed of the Front Three-Point Hitch
111
Front Three-Point Hitch
111
Controlling Front Three-Point Hitch
112
Drive with Farming Mechanisms Attached to the Front Three-Point Hitch
113
Hydraulic Locking of the Front Three-Point Hitch
113
Working and Transport Positions of the Front Three-Point Hitch
113
Wheel Tread Change
114
Change of the Front Wheel Tread at Front Non-Driven Axle
115
Setting the Front Axle Knees (Extensions)
115
Change of the Front Wheel Tread at Front Driving Axle
116
Setting the Stops at Front Driving Axle
117
Front Wheel Toe-In
118
Setting the Wheel Toe-In at Tractors Without Front Driving Axle
119
Fenders of Front Driving Axle
120
Setting the Wheel Toe-In at Tractors with Front Driving Axle
120
Change of Rear Wheel Tread
121
Additional Weights
122
Weights in Front of the Bonnet Mask
123
Weights of Rear Wheels
123
Weights of the Front Three-Point Hitch
123
Chocking of Front Wheels
124
Valve for Filling of Tyres Witha Fluid
124
Procedure of Discharge of a Fluid from Tyres
125
Procedure of Filling of Tyres with Water
125
Maximum Weight of Fluid (Kg) According to Dimensions of Tyres
126
Non-Freezing Solution for Filling of Tyres
126
Electric Installation
128
Essential Service Information
129
Battery
130
Maintenance of the Battery
130
Alternator
131
Maintenance of the Alternator
131
Fuse Box
132
Placement of Fuses in Fuse Box
133
Adjustment of Lights in the Mask of the Tractor
134
Check of Adjustments of Lights in the Mask of the Tractor
134
Check of Adjustment of Lights on the Roof of the Cabin
135
List of Lamps
136
Tractor Maintenance
138
Operations Carried out after Every 100 Hours of Work
139
Operations Carried out after Every 50 Hours of Work
139
Operations Carried out Daily before Beginning of Work
139
Operations Carried out after Every 500 Hours of Work
140
Operations Carried out Outside the Interval of 500 Hours of Work
140
Replacement of Fillings and Filters
141
Fuels, Coolants and Lubricants Used - Amounts
142
Oil for Zetor Engines Equipped with Diesel Particle Filter
143
Oils for Front Output Shaft
143
Oils for Zetor Engine
143
Specification of Oils for Zetor Engines Equipped by Diesel Particle Filter
143
Oils for Tractor Transmission Gearing
144
Oil for Hydrostatic Steering for Tractors
145
Oils for Front Drive Axle
145
Fluids for Tractor Hydraulic Brakes
146
Plastic Lubricant for Tractor
146
Fluid for Tractor Cooling System
147
Fuel for Zetor Engines Which Are Equipped with Diesel Paricle Filter
147
Front Driving Axle
148
Tractor Lubrication Chart
148
Front Non-Driving Axle
149
Suspension for Single-Axle Trailer
149
Three-Point Suspension
150
Front Three-Point Suspension
151
Suspension Mouth for Trailer
151
Upper Linkage Bracket
152
Pin of Coupling Switching off
153
Overhaul in Proxima Tractors
154
Technical Maintenance of Tractors after Overhaul of Units
154
Maintenance Instructions
156
Check of Engine Oil Level
157
Discharge of Engine Oil
157
Opening of Front Bonnet
157
Pouring of Oil into Engine
158
Replacement of Full-Flow Engine Oil Cleaner
158
Bleeding of Fuel System
159
Replacement of Fuel Filter Cartridge
159
Function of Indicator of Clogging
160
Check of Oil Level in Hydrostatic Steering Tank
163
Replacement of Oil and Hydro-Static Steering Filtration Cartridge
163
Bleeding of Hydrostatic Steering Hydraulic Circuit
164
Replacement of Hydrostatic Steering Hoses
165
Replacement of Cooling Fluid
166
Check and Replacement of Oil in Gearbox, Axle Drive and Rear Axle Portals
167
Drainage and Inspection Holes
167
Changing Suction Filter
168
Chaning Insertion of Oil Cleaner
168
Lubrication and Filling Points of the Front Driving Axle
170
Air Filter with Active Carbon
171
Cleaning of Heating System Filters
171
Check of Tightness of Air Systems
172
Drainage of Condensate from Air Accumulator
172
Instructions for Installation of the Carbon Filter
172
Working Pressure of Air Brakes
173
Maintenance of the Air-Conditioning (A/C) System
173
Maintenance and Care for Tyres
174
Inflation of Tyres
174
Laying by the Tractor
174
Diesel Particle Filter Maintenance
175
Adjustment
176
Default Chapter
177
Tensioning of Air-Conditioning Compressor Belt
177
Tensioning of Engine Belt
177
Bleeding of Tractor Brake System
178
1 Bleeding of Pressure Air Brake System for Trailers
179
2 Bleeding of Rear Wheel Brakes
180
3 Bleeding of Hydraulic Brakes of Trailer
181
Check and Adjustment of Service and Parking Brakes
182
Service Brake Adjustment
182
Adjustment of Free Travel of Brake Pedals
183
Parking Brake Adjustment
183
Adjustment of Free Travel of Clutch Pedal
184
Bleeding of Hydraulic Clutch Circuit
184
Adjustment of Mechanical Control of PTO Clutch
185
Adjustment of Pneumatic Control of PTO Clutch with Mechanical Connection
186
Engine Travel Clutch Adjustment
188
Play Adjustment of Front Wheel Roller Bearings at Tractor Without Front Driving Axle
188
Adjustment of Bowden Cable
189
Adjustment of Hitch for Single-Axle Trailers
189
Calibration of Travel Speed of Digital Dashboard
190
Main Technical Parameters
192
Main Dimensions of Tractor (MM)
193
Technical Specifications of Engines of Tractors Proxima (TIER III B)
195
Max. Allowed Load of Front Axle Tractors Without Front Drive (Kg)
196
Max. Permitted Loading of the Front Axle Tractors with Front Drive (Kg)
196
Condition of Steeringability
197
Max. Allowed Load of Rear Axle (Kg)
197
Max. Allowed Weight of Set „Tractor + Hitched Implement" (Kg)
197
Loading Capacity of Front Tires
198
Loading Capacity of Rear Tires
199
Change of Load Capacity of Front Tires
200
Change of Load Capacity of Rear Tires
200
Permitted Combinations of Wheels for Tractors
200
Forces
201
Power
201
Tractor Travel Speed (Km.h -1 ) at Rated Engine Speed and at below Stated Tire Dimensions of Rear Wheels
202
Independent Rear PTO Shaft Rotation
208
Rear Independent PTO Shaft Rotation
208
Front PTO Shaft
209
Contour and Tread Turning Diameters Tractors with Front Drive
210
Contour and Tread Turning Diameters Tractors Without Front Drive
210
Index
212
5
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Zetor Proxima Series Specifications
General
Hydraulic System
Open center
Fuel Type
Diesel
Drive
4WD
Fuel Tank Capacity
90 L
Engine
Zetor
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