Zip Hydroboil HS105 - Assembling Casing, Tap Fitting, and Commissioning; Operating Procedures; Tap Operation Guide

Zip Hydroboil - Installation & Operating Instructions - 85264 - May 2013 v1.01 Page 8 of 12
Installation Procedures Continued
Step 4 – Assembling
Positionthecasingbackontotheheaterandsecurewiththetwotopandtwo
bottomTorxscrews.
Tap Fitting
Caution! To ensure correct fitment of the tap assembly, follow the
instruction a to c below carefully.
Removetheblackplasticcapfromthehotoutlettube.PTFEtapehasbeen
pre-appliedtothehotoutlettube(checkitisingoodconditionbefore
proceeding).
IfnotremovethedamagedPTFEtapeandcarefullyapplytwotothreecomplete
turnsofnewPTFEtapeontothethreadsinaclockwisedirectionasshown
alongside.
a. Screwthetapassemblyclockwiseontothetapoutlettube.
b. Continueturningclockwiseuntilthetapassemblyjusttouchesthefascia
withoutpressure.
c. Continuetoturnthetapuptoonefullturnmaximumuntilthetapleveris
intheuprightposition.(Donotforcethetapupright;ifyoucannotgetthe
taptotheuprightpositionwithoutapplyingundueforce,removethetap,
startthethreadinanewpositionorapplyafewmoreturnsofPTFEand
repeat the procedure.
Step 5 – Commissioning
Checkprevioussteps.TurnwatersupplyON.Waterisnowflowingintothe
heater,checkallconnectionsforleaks.Waitapproximately5minutesand
checkoutlettapforwater.Thisisachievedbypullingthetaphandleforward.
Do Not turnonthepoweratthisstage.
Ensurethetaphandleiscorrectlyadjustedtoitsoptimumposition.
• Screwtheredknurledcapclockwiseuntilhandtightwithoutusing
excessiveforceoratoolofanykind.
• Slowlyunscrewtheknurledcapanti-clockwiseuntilthetapstartstodrip.
• Tightentheknurledcapahalfaturnclockwise.Thedrippingwillstopand
thetapwillbesetattheoptimumposition.
Whenthetaphasbeenadjustedandtheunitisfullofwaterturnthepoweron.
Thelightinthetapfasciawilllighttoshowpowerison.
Afterashortperiod,boilingwaterwillbeavailableandwillbemaintainedclose
toboilingpointthereafter.Initialheatingperiodsareshowninthetableontheleft.
Tap Operation
ZipHydroboilisfittedwithatwo-waytapforinstantboilingwater.
Care should be taken not to touch the metal body of the tap which can
become very hot.
Forinstantboilingwater,gentlypullthetapleverforward.Boilingwaterwill
flowuntilthetaphandleisreleased.
Thisoperationgivesfingertipflowcontrolforsafefillingofcupsandmugs.
To fill larger vessels such as teapots and saucepans, rotate the lever 180
degreesanddepressituntilitlocksintoahorizontalposition.
Boilingwaterwillflowuntiltheleverisreturnedtoitsnormalverticalposition.
Thisoperationallowsthevesseltobefilledwithoutholdingyourhandwhereit
maybeaffectedbysteam.
Operating Procedures
Inletwater
temperature
15°C 10°C
1.5Litremodels 10min 11min
3.0Litremodels 16min 17min
5.0Litremodels 16min 17min
7.5Litremodels 23min 24min
o-ring