Zoeller 6161 - User Manual

© Copyright 2017 Zoeller
®
Co. All rights reserved.
ZM2670_Ec
0917
Supersedes
0417
Safety Instructions
TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MAJOR
PROPERTY DAMAGE, READ AND FOLLOW ALL SAFETY
INSTRUCTIONS IN THIS MANUAL AND ON THE PUMP.
THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION
AND OPERATION OF THIS UNIT AND MUST BE KEPT WITH
THE PUMP.
This is a SAFETY ALERT SYMBOL.
When you see this symbol on the pump or in the
manual, look for one of the following signal words
and be alert to the potential for personal injury or
property damage.
Warns of hazards that WILL cause serious personal
injury, death or major property damage.
Warns of hazards that CAN cause serious personal
injury, death or major property damage.
Warns of hazards that CAN cause personal injury
or property damage.
Indicates special instructions which are very important
and must be followed.
THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS
PRIOR TO PERFORMING ANY WORK ON THIS PUMP.
MAINTAIN ALL SAFETY DECALS.
CAUTION
REFER TO WARRANTY ON PAGE 2.
EFFLUENT SEWAGE
6282, 6284
6292, 6293, 6294, 6295
6404, 6405
6161, 6163, 6165
6185, 6186, 6188, 6189
Commercial Duty Pumps
Model Number: ______________ Date Code: _______________
 Simplex  Duplex
Job Name: ____________________________________________
Distributor: ____________________________________________
Date of Purchase: _________ Zoeller S/O No.: ______________
Contractor: ____________________________________________
Date of Installation: _____________________________________
System Readings During Start-up: Voltage _____ Amps ______
Owner’s Information
Table of Contents
Safety Instructions ....................................................................... 1
Limited Warranty .......................................................................... 2
Preinstallation Checklist .............................................................. 2
Electrical Data ............................................................................3-4
Typical Installation ....................................................................... 4
Pump Wiring Instructions ......................................................... 5-6
Operation ....................................................................................... 7
General Maintenance ................................................................... 8
Service Checklist .......................................................................... 8
Product information presented
here reects conditions at time
of publication. Consult factory
regarding discrepancies or
inconsistencies.
MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347 USA
SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961 USA
+1 (502) 778-2731 • FAX +1 (502) 774-3624
visit our web site:
zoellerengineered.com
50/60Hz
* NOTE: Applicable to 60 Hz units only.
OWNER’S MANUAL
Certied to CSA
Standard C22.2 No. 108
and Tested to UL
Standard UL778 *
R
R
L
U
Tested to UL
Standard UL778 *
Register your
Zoeller Engineered Product
on our website:
http://reg.zoellerengprod.com/

Summary

Commercial Duty Pumps

Safety Instructions

Key safety guidelines for pump installation and operation.

Owners Information

Section to record pump model, date code, and installation details.

Limited Warranty

Preinstallation Information

Essential checks and guidelines before installing the pump unit.

Electrical Data

Typical Installation Using Duplex Control Panel

Pump Wiring Instructions

Moisture Sensors & Pumps Without Sensors

Differentiates wiring and maintenance for pumps with/without moisture sensors.

Control Panels

Describes features and requirements for pump control panels, including starter and alarm circuits.

Wiring Instructions

Single Phase Wiring

Wiring diagrams and safety precautions for single-phase pump installations.

Three Phase Wiring

Wiring guidance and control requirements for three-phase pump systems.

Operation

General Operation & Storage

Covers basic operations, temperature limits, and short-term storage recommendations.

Start-Up Procedure

Step-by-step checks and procedures for bringing the pump system into operation.

Adjustment & Shut-Down Procedures

Details adjustments for panels/floats, and procedures for shutting down pumps for extended periods.

General Maintenance

Safety & Preventive Maintenance

Covers safety precautions and a schedule for preventive maintenance checks.

Double Seal Pump Checks

Specific maintenance considerations for pumps with double seal protection.

Service Checklist

Declaration of Conformity

Zoeller 6161 Specifications

General

Model	6161
Category	Water Pump
Type	Submersible
Horsepower	1/2 HP
Voltage	115V
Material	Cast Iron
Phase	Single
Cord Length	10 ft
Motor Housing Material	Cast Iron
Discharge Size	1-1/2 in
Switch Type	Vertical Float Switch