Zoeller X70 Series - User Manual

1
© Copyright 2018 Zoeller
®
Co. All rights reserved.
SECTION:Z4.30.075
ZM2606
Rev. A
0218
Supersedes
1017
NOTICE TO INSTALLER: Instructions must remain with installation.
Part Number: ______________ Date Code: _______________
 Simplex  Duplex
 Packaged System  Field Assembled System
Job Name: ____________________________________________
Distributor: ____________________________________________
Date of Purchase: _________ Zoeller S/O No.: ______________
Contractor: ____________________________________________
Date of Installation: ____________________________________
System Readings During Start-up: Voltage _____ Amps ______
Owner’s Information
Safety Instructions
TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MAJOR
PROPERTY DAMAGE, READ AND FOLLOW ALL SAFETY
INSTRUCTIONS IN THIS MANUAL AND ON THE PUMP.
THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION
AND OPERATION OF THIS UNIT AND MUST BE KEPT WITH
THE PUMP.
This is a SAFETY ALERT SYMBOL.
When you see this symbol on the pump or in the
manual, look for one of the following signal words
and be alert to the potential for personal injury or
property damage.
Warns of hazards that WILL cause serious personal
injury, death or major property damage.
Warns of hazards that CAN cause serious personal
injury, death or major property damage.
Warns of hazards that CAN cause personal injury
or property damage.
INDICATES SPECIAL INSTRUCTIONS WHICH ARE
VERY IMPORTANT AND MUST BE FOLLOWED.
THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS
PRIOR TO PERFORMING ANY WORK ON THIS PUMP.
MAINTAIN ALL SAFETY DECALS.
PUMPS WITH THE “UL” MARK AND PUMPS WITH THE “US”
MARK ARE TESTED TO UL STANDARD UL778. CSA CERTIFIED
PUMPS ARE CERTIFIED TO CSA STANDARD C22.2 NO. 108.
CAUTION
Table of Contents
Safety Instructions ....................................................................... 1
Limited Warranty and Application .............................................. 2
Preinstallation Checklist .............................................................. 3
General Information ..................................................................... 4
Pump Wiring Instructions ............................................................5
Typical Indoor Prepackaged System .......................................... 6
Indoor Prepackaged Installation Instructions ........................... 7
Typical Outdoor Prepackaged System ....................................... 8
Outdoor Prepackaged Installation Instructions ........................ 9
Operation ..................................................................................... 10
Cutter Maintenance .................................................................... 11
Service Checklist ........................................................................ 12
REFER TO WARRANTY ON PAGE 2.
This manual incorporates the installation, operation, maintenance, and
service instructions into one document to aid in the ownership of a Zoeller
submersible wastewater product. Please read and review this manual before
installing the product. Follow the steps and procedures listed on ZM1074 for
a proper start-up and warranty protection. Many items contained within, when
followed correctly, will not only ensure a long and problem-free life for the pump,
but also save time and money during installation. Should further assistance be
necessary please call our Technical Service Department at 1-800-928-7867.
Congratulations on the purchase of a Zoeller submersible grinder pump.
This pump has been constructed in compliance with FM and CSA testing.
These requirements enable the unit to be listed as an explosion proof
pump rated for use in Class I, Division 1, Group C & D locations. For over
seventy years the name Zoeller has represented the standard for submersible
dewatering and sewage pumps. The same high quality workmanship and
easy maintenance design has been incorporated into this line of heavy-duty
submersible grinder pumps. This Zoeller pump will provide years of trouble-free
service when installed according to the manufacturer’s recommendations.
OWNER’S MANUAL
X70 HAZARDOUS LOCATION SERIES CLASS I,
DIVISION 1, GROUP C & D SUBMERSIBLE GRINDER UNITS
Certied to CSA Standard
C22.2 No. 145
Standard 3600
& 3615
MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347
SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961
(502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624
visit our web site:
zoellerengprod.com
Product information presented
here reflects conditions at time
of publication. Consult factory
regarding discrepancies or
inconsistencies.
Register your
Zoeller Engineered Product
on our website:
http://reg.zoellerengprod.com/

Summary

Safety Instructions

Safety Alert Symbol and Signal Words

Explains the safety alert symbol and signal words (DANGER, WARNING, CAUTION, NOTICE).

General Safety Directives

Emphasizes reviewing all instructions and warnings and maintaining safety decals.

Limited Warranty and Application

Limited Warranty Details

Details warranty coverage, exclusions, and limitations for Zoeller products.

Model X70 Series Applications

Describes the intended use and applications for Zoeller X70 series grinder pumps.

X70 Series Application Limits

Provides recommended application limits for X70 Series Grinder Pumps in simplex and duplex stations.

Preinstallation Checklist

Preinstallation Information and Warnings

Covers essential pre-installation checks, safety warnings, and cautions for proper setup.

Installation Considerations

Details important installation aspects like rotation, debris checks, and air supply for safe operation.

General Information

Grinder Pump Description

Describes the construction and features of Zoeller Grinder Pumps, including cutter mechanisms.

Field Assembled Installation

Provides instructions and references for field assembled installation of Zoeller grinder pumps.

Head Capacity Curve

Presents the head capacity curve and total dynamic head/flow data for X7011/X7012/X7013 models.

Pump Wiring Instructions

Wiring Diagrams and Instructions

Provides detailed wiring diagrams and instructions for single-phase and three-phase Zoeller grinder pumps.

Lead Identification

Shows lead identification for single-phase X7011 and models X7012 & X7013, and three-phase models.

Typical Indoor Prepackaged System

Packaged Duplex Grinder Pump Station Diagram

Illustrates a typical packaged duplex grinder pump station with its key components.

Indoor Prepackaged Installation Instructions

Duplex Prepackaged System Installation

Step-by-step instructions for installing a duplex prepackaged outdoor grinder system.

Prepackaged System Installation Notice

Important notice regarding prepackaged outdoor grinder systems and basin installation.

Additional Installation Notes

Installation Notes

Provides further notes on electrical wiring, controls, cord sealing, and vent holes.

Electrical Data Table

Lists electrical specifications including BHP, RPM, voltage, amps, and KVA code for various models.

Operation

General Operation and Storage

Covers general pump operation, nameplate data, and short-term storage guidelines.

Start-Up and Adjustment Procedures

Details pre-operation checks, adjustments, and valve settings for system startup.

Shutdown Procedures

Outlines procedures for system shutdown for extended periods, including pump and panel storage.

Cutter Maintenance

Cutter Maintenance Procedures

Step-by-step instructions for removing, sharpening, and reinstalling the star cutter and disc.

Cutter Maintenance Illustration

Illustrates the process of removing the star cutter and shows components for cutter maintenance.

Service Checklist

General Maintenance and Inspection

Covers approved service procedures, system inspection, and lubrication requirements.

Preventive Maintenance Schedule

Recommends a schedule for monthly and annual maintenance tasks for long service life.

Troubleshooting Common Issues

Lists common pump conditions and their potential causes for easy troubleshooting.

Zoeller X70 Series Specifications

General

Brand	Zoeller
Model	X70 Series
Category	Water Pump
Language	English