EasyManua.ls Logo

ABB 600T EN Series User Manual

ABB 600T EN Series
48 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
- 1 -
600T EN Series
Safety Pressure Transmitters
Models 624SG - SA - SS
Models 614SG - SA - SS
Operating instructions
Question and Answer IconNeed help?

Do you have a question about the ABB 600T EN Series and is the answer not in the manual?

ABB 600T EN Series Specifications

General IconGeneral
BrandABB
Model600T EN Series
CategoryTransmitter
LanguageEnglish

Summary

Use of Instructions and Safety

Instructional Symbols

Explains symbols for Warning, Caution, Note, and Information used in instructions.

Health and Safety

Key points to ensure safe operation and handling of the transmitter.

Year 2000 Compliance

Information regarding the year 2000 compliance of 600T EN Series products.

Introduction and Supplementary Documentation

Introduction to 600T Series

Overview of the 600T series transmitters and their HART communication capabilities.

Supplementary Documentation

Reference information for remote seals and transmitter configuration.

Transport, Storage, Handling, and Product Identification

Transport, Storage, and Handling

Guidelines for transporting, storing, and handling the instrument.

Product Identification Labels

Details on instrument identification via nameplates and labels (Ref. A, B, C, D).

Safety Philosophy and Information Requirements

Safety Philosophy

Design principles for 600T transmitters according to IEC61508 for Safety Related Systems.

Safety Planning and Lifecycle Information

Management of functional safety and lifecycle information requirements.

Life-Cycle Activities

Application Scope Definition

Defining the application target, hazard potential, and relevant laws/standards.

Functional Safety Requirements

Defining safety functions and process interface requirements.

System Safety Requirement Assignment

Allocation of safety functions, I/O systems, structure, programming, and routines.

Further Life-Cycle Activities

Application Software Development

Details on software development, structure, logic, compilation, testing, and validation.

Installation and Commissioning

Requirements for installation, mechanical setup, wiring, and commissioning.

System Functionality and Operation

Validating system functionality and guidelines for operation.

Maintenance and Change Management

Procedures for maintenance, replacement, repair, and management of change.

Faults Outside Functional Safety

Principle of Operation Overview

Instrument Functional Units

Description of the Primary Unit (process interface/sensor) and Secondary Unit (electronics).

Sensor and Electronics Principles

Pressure and Temperature Sensors

How pressure is converted to diaphragm displacement and temperature is measured.

Detailed Electronics Operation

Primary Electronics

Conversion of pressure signal to pulse-width signal by ASIC5 and EEPROM1.

Secondary Electronics "μP"

Data conversion, compensation, ASIC7, watchdogs, HART modem, and μP functions.

Secondary Electronics "PS"

Generators, converters, HART receiver, over-voltage detection, and shut-down circuits.

Installation Guidelines

Installation Warnings and Cautions

General warnings and cautions for installation, including hazardous areas and stresses.

Mounting and Secondary Unit Rotation

Instructions for mounting the transmitter and rotating the secondary unit.

Electrical Connections Procedures

Connection Warnings and Precautions

Warnings for hazardous areas, connection integrity, and protective cover.

Terminal Compartment and Wiring

Details on terminal compartment, ports, signal cable, and power supply wiring.

Wiring Practices and Safety

Guidelines for signal wiring proximity, grounding, and mA testing terminals.

Electrical Connection Notes

Connection Warnings and Notes

Warnings against ammeter connection and notes for HART communicator use.

Electrical Requirements and Output Signals

Voltage and Loop Resistance

Operating voltage range, optional device voltage needs, and loop resistance factors.

Configuration Device and Safety Barriers

Resistance requirements for configuration devices and safety barrier compatibility.

Transmitter Output Signals

Description of analog and HART signals, including output limits and failure modes.

Range and Span Considerations

Terminology for range/span and limitations for calibration.

Commissioning and Configuration

Parameters and Write Protect Link

Transmitter parameters, protection against changes, and operating philosophy.

Operating Modes and Table 1

Enabling/disabling operating modes and required operations between modes.

Calibration Procedures

Calibration Methods and Setup

Overview of calibration methods, preliminary checks, and test equipment.

Detailed Calibration Steps

Zero and Span Procedures

Step-by-step calibration for gauge and absolute pressure.

Zero Adjustment Procedures

Methods for zero suppression and zero elevation.

Calibration Notes and Reranging

Notes on accuracy, output reranging, and post-calibration conditions.

Pre-Startup Acceptance Test and Proof Tests

Pre-Startup Acceptance Test

Procedure for validating safety functionality after installation.

Proof Test Procedure

Annual procedure to maintain Safety Integrity Level (SIL 2).

Dismantling and Reassembly

Safety Warnings and Precautions

Warnings regarding process fluids, on-site dismantling, and electronic unit separability.

Dismantling and Reassembly Procedure

Step-by-step instructions for safe dismantling and reassembly.

Assembly Warnings

Warnings for flange assembly and cover engagement in hazardous locations.

Simple Fault Finding (HART)

Fault Finding Warnings and Needs

Warnings for control loop operation and equipment needed for fault finding.

Output Fault Troubleshooting

Flowcharts for diagnosing high, low, irregular, or no output issues.

Unit Replacement and Power Check

Guidelines for unit replacement and checking transmitter power supply.

Trouble Sheet

Return Information Form

Form for recording identification, operating conditions, reason for return, and shipping.

Addendum for "Meters" Option

Meter Description and Calibration

Overview of analog and digital meters, their features, and calibration.

Further "Meters" Option Details

Meter Calibration Procedures

Steps for calibrating output current (4-20mA) and percentage (0-100%).

Engineering Units Setup

Switch settings for ZERO, SPAN adjustment, and decimal point position.

Meter Installation and Replacement

Meter Installation Procedure

Procedure for installing or replacing meters, including warnings.

Installation Warnings

Safety warnings for hazardous locations and meter removal.

CoMeter and HART Programming Capability

CoMeter Description and Access

CoMeter features, connection, access to configuration, and notes.

Meter Configuration and Password

Setting up meter configuration and protecting menus with a password.

CoMeter Configuration Options

CoMeter Configuration Options

Details on ConF AUTO, ConF MANUAL, ConF CURRENT, and ConF PERCENT options.

Transmitter Configuration Menus

Transmitter Configuration

Overview of transmitter configuration options including CONF, TRIM, REVIEW, PV.

CONF, TRIM, REVIEW, and PV Menus

Detailed descriptions of the CONF, TRIM, REVIEW, and PV menus.

TRIM Menu Operations

TRIM Menu Operations

Detailed operations within the TRIM menu: Reranging, Loop Test, Output Trim, Zero Adjustment.

REVIEW and PV Menu Options

REVIEW Menu Options

Options within the REVIEW menu for viewing transmitter information.

PV Menu Options

Options within the PV menu for viewing primary, secondary, tertiary, and fourth variables.

Addendum for PV-Scaling Operation

PV Scaling Methods

Methods for PV-scaling: SET PV ZERO and SET PV VALUE.

PV Scaling Effects and Examples

Explanation of PV-scaling effects with practical examples.

Post-Calibration Condition Warning

Warning to put the device in operating condition after calibration.

Addendum for "Surge Protection" Option

Surge Protection Overview

Description of the built-in surge protection circuit and its function.

Fitting Procedure and Warnings

Instructions for fitting the surge protector, including cautions and warnings.

Surge Protector Terminal Block Views

Terminal Block Views

Diagrams showing terminal block views with surge protector.

New Terminal Block Fitting Procedure

New Terminal Block Fitting Procedure

Procedure for fitting surge protector on new terminal blocks with three terminals.

Addendum for Selectable Output Functions

Output Function Overview

Description of selectable linear and polynomial output functions.

Polynomial Functions

Details on 5th order polynomial functions and application examples.

Further Selectable Output Functions

Vessel Measurement Polynomials

Polynomials for volume calculation in cylindrical and spherical tanks.

Level Measurement Notes

General notes regarding transmitter calibration for level measurement.

Additional Selectable Output Functions

Polynomial 2 Function

Description of output using two 2nd order polynomial functions.

Constant Current Function

Function activated by a Configuration Tool for testing purposes.

Addendum for Output % Reranging

Output Reranging Operation

Recalculating LRV/URV based on new percentage input for level measurement.

Reranging Examples

Examples demonstrating Option 1 (OP Range Low) and Option 2 (OP Range High).

Addendum for "Ex Safety" Aspects and "IP" Protection (Europe)

ATEX Certificate II 1G

Details on ATEX II 1G certificate, TUV number, code meaning, and application.

Further "Ex Safety" and "IP" Protection Details

ATEX Certificate II 1/2 G

Details on ATEX II 1/2 G certificate, CESI number, code meaning, and applications.

Products and Customer Support

ABB Instrumentation Range

Overview of ABB's instrumentation product categories.

Customer Support and Warranty

Information on ABB's worldwide support services and warranty claim requirements.

EC Declaration of Conformity

Product Conformity Statement

Declaration of conformity with EMC directives and relevant standards.

Related product manuals