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ABB A135-H66 User Manual

ABB A135-H66
124 pages
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Turbocharging
Operation Manual / A135-H66
HT846309
Document identification
Document number HZTL4030
Revision G
Language English
Original Operation Manual
Product identification
Serial number HT846309
Customer part number 1238114
Delivery date (yyyy-mm-dd) 2021-07-28
Weight 270 kg
Operating limits according to rating plate
Speed limit in test rig operation only
n
Mmax
864 1/s
Speed limit during operation
n
Bmax
846 1/s
Gas inlet temperature limit in test rig operation only
t
Mmax
680 °C
Gas inlet temperature limit during operation
t
Bmax
650 °C

Table of Contents

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ABB A135-H66 Specifications

General IconGeneral
BrandABB
ModelA135-H66
CategoryIndustrial Equipment
LanguageEnglish

Summary

Introduction to ABB Turbocharger Manual

Purpose of the Operation Manual

Explains the manual's objective, target audience, and availability.

Turbocharger Layout and Function

Details the components and operational principles of the turbocharger.

Storage of Turbochargers and Spare Parts

Provides guidelines for storing new turbochargers and spare parts.

Safety Guidelines for Turbocharger Operation

Intended Use of the Turbocharger

Specifies the intended use of turbochargers and their operational limitations.

Turbocharger Rating Plate Information

Explains the data and specifications found on the turbocharger rating plate.

Lifting of Loads Safety Procedures

Provides safety instructions and procedures for lifting turbocharger components.

Hazards During Operation and Maintenance

Details potential hazards like noise and hot surfaces during operation and maintenance.

Safe Maintenance Practices

Covers occupational safety, risk of falling, and general maintenance safety precautions.

Removing and Installing the Turbocharger

Turbocharger Weight and Transportation

Details weight specifications and safe transportation methods for the turbocharger.

Procedure for Removing the Turbocharger

Provides step-by-step instructions for safely removing the turbocharger.

Procedure for Installing the Turbocharger

Provides step-by-step instructions for safely installing the turbocharger.

Commissioning Procedures

Turbocharger Oil Supply

Covers introduction to oil supply, filtering, pressure, and initial engine start.

Inspection Procedures Before Commissioning

Covers visual controls, monitoring, and measuring before and during commissioning.

Monitoring Turbocharger Operation

Oil Pressure and Temperature Monitoring

Explains monitoring of lubricating oil pressure and temperature parameters.

Turbocharger Speed Monitoring

Explains the purpose and monitoring of the turbocharger speed.

Operation and Service Guidelines

Service Work Procedures

Covers various service tasks, intervals, and recommendations for maintenance.

Expected Component Replacement Intervals

Outlines expected replacement intervals based on operating hours and cycles.

Periodic Maintenance Work

Mechanical Cleaning of Components

Details procedures for mechanical cleaning of turbocharger components.

Eliminating Turbocharger Malfunctions

Malfunctions During Starting

Lists possible causes and remedies for start-up malfunctions.

Malfunctions During Operation

Covers malfunctions like low oil pressure, speed issues, and temperature deviations.

Turbocharger Surging Issues

Addresses causes and remedies for turbocharger surging.

Dismantling and Fitting Procedures

Removing the Compressor Casing

Provides instructions for removing the compressor casing.

Measuring Clearance A and B

Explains how to measure critical clearances A and B for component wear.

Table of Tightening Torques

Provides a comprehensive table of tightening torques for various components.

Taking Turbocharger Out of Operation

Installing a Replacement Turbocharger

Provides instructions for installing a replacement turbocharger unit.

Mothballing the Turbocharger

Taking the Engine Out of Operation for Up to 12 Months

Details measures for mothballing the turbocharger for short-term storage.

Material and Disposal Information

Disposing of Turbocharger Components

Provides guidelines for environmentally compatible disposal of turbocharger components.

Spare Parts Information

Ordering Spare Parts

Explains how to order spare parts and the required information.

Spare Part Illustrations

Shows illustrations and part numbers for various spare components.

Required Tools

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