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General| Brand | ABB |
|---|---|
| Model | A130 |
| Category | Industrial Equipment |
| Language | English |
Explains the manual's scope, target audience, and availability for turbocharger operation.
Provides contact details for ABB Turbocharging Service Stations and essential operational information.
Details the main components and operational principles of the turbocharger system.
Explains document symbols, notes, caution/warning signs, and defines key terms used.
Outlines procedures for storing turbochargers and spare parts to maintain their condition.
Lists and explains the use of registered trademarks within the document.
Highlights turbocharger safety compliance and CE conformity with Machinery Directive.
Explains required personal protective equipment (PPE) for various tasks and operating conditions.
Clarifies the meaning and importance of WARNING and CAUTION symbols and associated instructions.
Specifies the turbocharger's intended application on internal combustion engines and operating limits.
Addresses turbocharger tolerance to deflagration events and recommended checks after such occurrences.
Details the locations and importance of warning plates affixed to the turbocharger.
Explains the information presented on the rating plate, including operating limits and intervals.
Outlines requirements for periodic checks of 'simple pressure vessels' used in cleaning systems.
Provides safety guidelines and procedures for lifting turbocharger components and loads.
Specifies necessary qualifications and conditions for personnel operating and maintaining the turbocharger.
Identifies potential hazards like noise, hot surfaces, and rotating parts during operation and maintenance.
Details measures for safe operation, including burst protection and insulation requirements.
Covers occupational safety, procedures, and hazards related to maintenance activities.
Provides weights for different turbocharger models and guidance on safe lifting and transportation.
Step-by-step instructions for safely detaching the turbocharger from the engine.
Details procedures for undoing fastenings, loosening nuts, and positioning the turbocharger.
Provides instructions for installing the turbocharger back onto the engine.
Describes the correct procedure for inserting gaskets to prevent oil leaks.
Details requirements and fitting process for threaded rods used in turbocharger installation.
Explains how to correctly position and align the turbocharger on its mounting bracket.
Outlines the process for fastening the turbocharger using standard nuts and specified torques.
Details the procedure for tightening the clamping nut, including preparations and screw handling.
Guides on connecting speed sensors, gas, water, and air lines for proper turbocharger function.
Instructions for attaching the turbocharger support to the engine or connecting piece.
Covers essential aspects of lubricating oil supply, including pre-lubrication, filtering, and pressure.
Outlines visual controls, monitoring, and measuring tasks before commissioning.
Covers checks on lubricating system and pipe leaktightness after initial commissioning.
Provides steps for re-commissioning the turbocharger after a period of inactivity.
Details monitoring of lubricating oil pressure and temperature at inlet and outlet.
Discusses measuring exhaust gas temperature upstream of the turbine for component longevity.
Covers monitoring of turbocharger speed using a speed measurement system.
Discusses noise emission levels and requirements for acoustic insulation of the turbocharger.
Covers visual controls, monitoring, measurements, and functional checks for turbocharger service.
Provides guideline intervals for replacing rotating and non-rotating turbocharger components.
Details the correct procedure for stopping the engine, including heat dissipation.
Introduces periodic maintenance tasks including visual controls and cleaning for trouble-free operation.
Provides instructions and safety precautions for wet cleaning the turbocharger compressor.
Offers guidance on safely cleaning the turbocharger turbine while the engine is running.
Describes methods for mechanical cleaning of turbocharger components, with precautions.
Discusses common issues like delayed start-up, vibrations, and rotor rubbing during startup.
Covers operational malfunctions such as low oil pressure, reduced speed, and temperature issues.
Explains turbocharger surging, its causes, and recommended actions to remedy the condition.
Addresses issues like runout noises and short runout times that may occur during shutdown.
Details malfunctions related to the speed measurement system and troubleshooting steps.
Introduces procedures for dismantling and fitting, emphasizing safety precautions.
Lists necessary tools, spare parts, and lifting equipment for dismantling and fitting operations.
Provides weights for various turbocharger assemblies and individual parts.
Step-by-step guide for safely removing the air inlet components from the turbocharger.
Instructions for removing the gas outlet casing, including its insulation.
Details the procedure for removing the gas outlet flange using press-off screws.
Step-by-step guide for removing the compressor casing and its internal components.
Explains how to use a press-off tool to safely remove turbocharger casings.
Provides instructions for safely removing the turbocharger cartridge group.
Details the process for removing the nozzle ring and associated components.
Guides on how to correctly mount the cartridge group onto a service support.
Explains how to measure critical clearances A and B within the turbocharger.
Details the procedure for measuring and calculating nozzle ring compression (PD).
Provides instructions for correctly installing the nozzle ring and its sealing components.
Step-by-step instructions for installing the cartridge group, including lifting and rotating.
Guides on installing the compressor casing and its internal parts like wall insert and diffuser.
Explains the method for measuring radial clearances N and R in the turbocharger.
Details the procedure for installing the air inlet components, including the filter silencer.
Provides instructions for installing the gas outlet flange onto the turbine casing.
Guides on fitting the insulation for the turbine casing, observing tightening torques.
Details the process for installing the gas outlet casing and its insulation.
Lists tightening torques for various bolted connections throughout the turbocharger assembly.
Outlines emergency repair options and safety directives for quick engine restart after a defect.
Provides instructions for installing a replacement turbocharger quickly after damage.
Guides on installing a replacement cartridge group to minimize engine downtime.
Details the procedure for fitting a cover plate when the gas outlet casing is removed.
Provides dimensional drawings and specifications for manufacturing a cover plate.
Covers measures for mothballing the turbocharger for up to 12 months of engine downtime.
Outlines procedures for mothballing the turbocharger for extended engine downtime exceeding 12 months.
Provides guidance on how to order spare parts, including necessary information and procedures.
Lists the specific parts included in the required customer spare part set for manual operations.
Shows illustrated diagrams of various spare parts for identification and reference.
Lists the required customer tool set and ordering information for specialized tools.
