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ABB A165-L Series User Manual

ABB A165-L Series
144 pages
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Turbo Systems Switzerland Ltd
Operation Manual / A165-L35
XAC25254
Document identification
Document number HZTL4034
Revision T
Language English
Original Operation Manual
Product identification
Serial number XAC25254
Customer part number AV65MZ01281
Delivery date (yyyy-mm-dd) 2021-10-15
Weight 2300 kg
Operating limits according to rating plate
Speed limit in test rig operation only
n
Mmax
365 1/s
Speed limit during operation
n
Bmax
342 1/s
Gas inlet temperature limit in test rig operation only
t
Mmax
550 °C
Gas inlet temperature limit during operation
t
Bmax
520 °C

Table of Contents

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ABB A165-L Series Specifications

General IconGeneral
BrandABB
ModelA165-L Series
CategoryIndustrial Equipment
LanguageEnglish

Summary

1 Introduction

1.1 Essential information

Details on design variants and illustration accuracy.

1.3 Layout and function of the turbocharger

Explains the main components and operational principle of the turbocharger.

2 Safety

2.1 Introduction

Overview of safety aspects and residual risks during operation.

2.5 Intended use

Specifies the correct application and limitations of the turbocharger.

2.10 Lifting of loads

Safety instructions and guidelines for lifting turbocharger components.

2.12 Hazards during operation and maintenance

Identifies noise and hot surface hazards and necessary precautions.

3 Removal and installation

3.1 Turbocharger weight

Lists weights of different turbocharger models for handling.

3.2 Removing the turbocharger

Step-by-step instructions and safety precautions for turbocharger removal.

3.3 Installing the turbocharger

Procedures for installing the turbocharger onto its mounting.

4 Commissioning

4.1 Oil supply

Ensures proper lubrication system setup and filtering before operation.

4.2 Inspection procedures

Checks to perform before and after commissioning to ensure proper function.

5 Monitoring during operation

5.1 Oil pressure, oil temperature

Specifies admissible oil pressure and temperature ranges for safe operation.

5.3 Turbocharger speed

Emphasizes the need for continuous monitoring of turbocharger speed.

6 Operation and service

6.1 Noise emission

Details noise levels and necessary measures for personnel protection.

6.2 Service work

Guidelines for routine service, maintenance intervals, and potential issues.

6.3 Expected replacement intervals

Provides expected service life and replacement intervals for turbocharger parts.

7 Periodic maintenance

7.2 Cleaning the filter silencer

Detailed instructions for cleaning the filter silencer and its components.

7.4 Cleaning the compressor during operation

Method for cleaning the compressor stage while the turbocharger is running.

7.5 Cleaning the turbine during operation

Procedure for cleaning turbine blades and nozzle rings using dry cleaning.

8 Troubleshooting

8.1 Malfunctions when starting

Lists common issues during start-up and their remedies.

8.2 Malfunctions during operation

Addresses issues like low oil pressure, drop in speed, and high exhaust temp.

8.3 Surging of the turbocharger

Explains turbocharger surging and potential causes and remedies.

9 Disassembly and assembly

9.1 Introduction

General precautions and guidelines for disassembly and assembly procedures.

9.3 Weights of assemblies

Provides weights for individual turbocharger parts and assemblies.

9.4 Disassembly and assembly of the filter silencer casing

Detailed steps for disassembling and assembling the filter silencer casing.

9.5 Dismantling the filter silencer

Instructions for dismantling both welded and cast filter silencer types.

10 Taking a turbocharger out of operation

10.1 Possible emergency repairs

Procedures for emergency operations and required subsequent checks.

10.2 Taking defective turbochargers out of operation

Steps for safely removing a damaged turbocharger from operation.

11 Mothballing the turbocharger

11.1 Taking the engine out of operation for up to 12 months

Measures for preserving the turbocharger during short-term engine shutdown.

12 Material and Disposal

12.1 REACH and RoHS Compliance Declaration For Products

Confirms compliance with REACH and RoHS regulations for products.

12.2 Disposing of turbocharger components

Guidelines for the environmentally compatible disposal of turbocharger parts.

13 Spare parts

13.1 Ordering spare parts

Information on how to query and order spare parts for the turbocharger.

13.2 Spare Part - Illustrations

Visual guide to spare parts, including bearing casing common parts.

14 Tools

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