Operation Manual / A100-L
Table of contents
© Copyright 2021 ABB. All rights reserved. HZTL4034_EN Rev.T December 2021
Operation Manual / A100-L
1 Introduction............................................................................................................ 4
1.1 Essential information.................................................................................................... 5
1.2 Registered trademarks................................................................................................. 5
1.3 Layout and function of the turbocharger ................................................................ 6
1.4 Locations of the rating plates.................................................................................... 8
2 Safety ...................................................................................................................... 9
2.1 Introduction ................................................................................................................... 9
2.2 CE conformity................................................................................................................ 9
2.3 Definition of mandatory signs .................................................................................. 10
2.4 Definition of safety instructions .............................................................................. 10
2.5 Intended use ................................................................................................................. 11
2.6 Deflagration on gas engines ..................................................................................... 12
2.7 Warning plates on the turbocharger........................................................................ 13
2.8 Turbocharger rating plate.......................................................................................... 13
2.9 Periodic check of the pressure vessels.................................................................... 15
2.10 Lifting of loads ............................................................................................................. 16
2.11 Prerequisites for operation and maintenance....................................................... 17
2.12 Hazards during operation and maintenance ......................................................... 18
2.13 Safe operation.............................................................................................................. 19
2.14 Safe maintenance ....................................................................................................... 20
3 Removal and installation .................................................................................... 25
3.1 Turbocharger weight ................................................................................................. 25
3.2 Removing the turbocharger...................................................................................... 25
3.3 Installing the turbocharger ....................................................................................... 27
4 Commissioning .................................................................................................... 30
4.1 Oil supply ...................................................................................................................... 30
4.2 Inspection procedures............................................................................................... 30
4.3 Commissioning after taking out of operation....................................................... 32
5 Monitoring during operation.............................................................................. 33
5.1 Oil pressure, oil temperature.................................................................................... 33
5.2 Admissible air inlet temperature ............................................................................. 36
5.3 Turbocharger speed ................................................................................................... 36
5.4 Low pressure measurement at the filter silencer ................................................ 39
6 Operation and service ......................................................................................... 40
6.1 Noise emission ............................................................................................................ 40
6.2 Service work.................................................................................................................. 41
6.3 Expected replacement intervals .............................................................................. 45
6.4 Flexible turbocharger cut-out .................................................................................. 46
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