ABB Turbocharger A135-M User Manual

Turbocharger / A100-M radial
Original assembly instructions – English
Purpose
The assembly instructions explain how the ABB
turbocharger is fitted to the engine correctly and
without any health and safety risks.
Target group
The assembly instructions are intended for
engineers and mechanics responsible for fitting
the turbocharger on the engine.
—
This document is valid for the
A100-M series:
A130-M, A135-M, A140-M, A145-M
A100-M turbocharger
More power, less fuel
ASSEMBLY INSTRUCTIONS
Turbocharger / A100-M radial
Original assembly instructions – English

ABB Turbocharger A135-M Specifications

General

Brand	ABB
Model	Turbocharger A135-M
Category	Industrial Equipment
Language	English

Summary

1 Introduction

1.1 Purpose of the assembly instructions

Explains the objective of the assembly instructions and their relation to product documentation and regulations.

1.2 Definition of target group

Identifies the intended audience for the assembly instructions, specifying necessary prerequisites.

1.3 Symbols, definitions

Defines the symbols and terminology used throughout the document for clarity and consistent understanding.

1.4 Definition of warning, caution, note

Explains the meaning and importance of warning, caution, and note symbols to ensure user safety and prevent damage.

1.5 Definition of mandatory signs

Details personal protective equipment (PPE) and pictograms required for safe operation and specific tasks.

2 Safety

2.1 Introduction

Provides an overview of the turbocharger's safety compliance and the responsibilities of the operating company.

2.2 Lifting of loads

Outlines critical safety procedures and precautions for lifting turbocharger units to prevent accidents.

2.3 Occupational safety

Covers general safety measures, personal protective equipment, and hazard awareness when working on the turbocharger.

3 Weight and transportation of the turbocharger

4 Installing the turbocharger

4.1 Inserting gaskets

Details the correct procedure for inserting gaskets and O-rings to prevent oil leaks during installation.

4.2 Fitting threaded rods

Provides instructions and specifications for fitting threaded rods onto the turbocharger bracket.

4.3 Placing the turbocharger on the bracket

Guides on how to correctly position and align the turbocharger onto its mounting bracket.

4.4 Fastening the turbocharger with a standard nut

Specifies procedures and torque values for fastening the turbocharger using standard nuts.

4.5 Fastening the turbocharger with a clamping nut

Details the preparation and tightening procedure for securing the turbocharger with clamping nuts.

4.6 Connecting the turbocharger

Instructs on connecting cables, gas, water, and air lines, including specific notes for compressor wheel cooling.

4.7 Attaching the support

Provides instructions for attaching optional support brackets to the engine or connecting pieces.

5 Storage of new turbochargers and spare parts

6 Further information