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ABB Power2 Series User Manual

ABB Power2 Series
32 pages
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Turbocharger / A100-M radial
Original assembly instructions – English
This document is valid for the
Power2 series:
Power2 550-M
Purpose
T
he assembly instructions explain how the low-
and high-pressure stage of ABB Turbocharging
is fitted to the engine correctly and without any
health and safety risks.
Target group
The assembly instructions are intended for
engineers and mechanics responsible for fitting
the low- and high-pressure stage on the engine.
Power2 performance package
Two-stage turbocharging solution for highest
turbocharging efficiency
ASSEMBLY INSTRUCTIONS
Turbocharger / Power2 500-M
Original assembly instructions – English
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ABB Power2 Series Specifications

General IconGeneral
CategoryIndustrial Equipment
Protection ClassIP20
Cooling MethodConvection
Storage Temperature Range-40°C to +85°C
AltitudeUp to 2000m
Output Voltage Range24 VDC
Relative Humidity5-95% (non-condensing)

Summary

Introduction to Assembly Instructions

Purpose of assembly instructions

Explains how to fit stages correctly and safely.

Definition of target group

Identifies engineers and mechanics responsible for fitting stages.

Symbols and definitions

Lists symbols, definitions of terms, and pictograms used in the document.

Safety Precautions and Procedures

Safety Introduction

States the system complies with safety standards but residual risks exist.

Lifting of loads

Details safety precautions and methods for lifting loads to prevent injury.

Occupational safety

Covers general safety, risk of falling, mechanical hazards, and handling materials.

Weight and Transportation of Turbocharger Stages

Installing the Low-Pressure Stage

Placing the low-pressure stage on the bracket and aligning

Describes how to suspend and position the low-pressure stage on the engine bracket.

Steps for fastening the low-pressure stage

Details procedures for fastening the low-pressure stage, including one-piece and two-piece feet.

Installing the High-Pressure Stage

Inserting Gaskets for High-Pressure Stage

Instructs on inserting O-rings into the bearing casing to prevent oil leaks.

Placing High-Pressure Stage on Bracket

Guides the process of preparing and positioning the high-pressure stage onto the bracket.

Fastening the High-Pressure Stage

Covers fastening the high-pressure stage, including torque for support and cable connections.

Tightening the Clamping Nut

Provides a step-by-step procedure for tightening the clamping nut, with precautions.

Completion Work for High-Pressure Stage

Lists final tasks after installation, such as connecting pipes and fitting sensors.

Storage of New Turbocharger Stages

Further Information and Resources

Related product manuals