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ABB PCS100 AVC-20 User Manual

ABB PCS100 AVC-20
126 pages
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2UCD280000E001_c
PCS100 AVC-20
Active Voltage Conditioner
User Manual
© Copyright 2015 ABB, All rights reserved.
PCS100 AVC
-20
250 kVA to 3000 kVA

Table of Contents

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ABB PCS100 AVC-20 Specifications

General IconGeneral
TypeActive Voltage Conditioner
Power Rating20 kVA
Input Voltage400 V
Output Voltage400 V
Frequency50/60 Hz
Voltage Correction Range±20%
Cooling MethodForced Air
PhaseThree-Phase
Protection LevelIP20
Efficiency98%

Summary

About This Document

Introduction

Explains the impact of voltage supply on operations and the PCS100 AVC-20 solution.

The Company

Describes ABB's global presence, expertise, and commitment to quality.

Document Information

Provides copyright notice, document identification, and contact details.

Usage

Specifies when and how the manual should be referenced for operation.

Who Should Read This Manual

Identifies the intended audience, including maintenance personnel and operators.

Safety

Safety Instructions

General safety warnings and precautions presented in multiple languages.

Safety Notices

Specific alerts regarding hazardous voltages, arc flash, and PPE.

Overview

Cause of Voltage Sags

Explains how electrical grids and renewable energy affect voltage stability.

Nature of Voltage Sags

Describes the impact of voltage fluctuations on productivity and equipment.

Functional Description

How it works

Explains the PCS100 AVC-20's principle of operation and voltage regulation.

Regulation Capabilities

Details the unit's performance in regulating undervoltage and overvoltage.

PCS100 AVC-20 Performance Curves

Illustrates general performance for undervoltage and overvoltage conditions.

Single Line Diagram

Provides a schematic of the PCS100 AVC-20 system configuration.

Model Definition

Type Code

Explains the structure and components of the PCS100 AVC-20 type code.

Rating label

Describes the information presented on the product's rating label.

PCS100 AVC-20 Sizing Tool

Introduces the software tool for selecting the correct PCS100 AVC-20 model.

PCS100 AVC-20 Model Range

Lists available models, power ratings, and associated type codes.

Technical Specification

Model Range

Specifies the overall power range of the PCS100 AVC-20 units.

Utility – Input

Details the input voltage, frequency, and power system requirements.

Load – Output

Describes output voltage, impedance, power factor, and overload capability.

Performance

Lists key performance metrics like efficiency, sag correction, and regulation accuracy.

Standards and Certifications

Outlines compliance with quality, environmental, safety, and EMC standards.

Environmental

Specifies operating temperature, altitude, humidity, and noise levels.

Subassemblies

Controller Enclosure

Describes the enclosure housing the rectifier, inverter, and master modules.

Transformer Enclosure

Describes the enclosure containing the injection transformer.

User Interface

Graphic Display Module (GDM)

Details the primary HMI, including its pages and features.

Navigation Panel

Explains the navigation buttons for accessing different GDM pages.

Status Page

Describes the default page showing input/output voltages and system status.

Event Log Page

Details how to view and interpret system and power quality events.

Operating the PCS100 AVC-20

Starting and Stopping the PCS100 AVC-20

Describes local control via GDM and remote control via digital I/O.

Output Voltage Set Point

Explains how to adjust the output voltage reference source.

Parameters

Parameter Setting (Menu Page)

Explains parameter adjustment via GDM menus and navigation.

Parameter Access Control

Details the two-level menu access with operator and technician passwords.

Menu Language

Describes how to select the operating language for the GDM.

Menu 0 General

Lists and describes general system parameters like password and reboot.

Menu 1 System Electrical

Lists parameters for system current, voltage, frequency, and thresholds.

Menu 2 Commissioning

Details parameters for commissioning, testing, and configuration checks.

Menu 6 References

Includes parameters for voltage setpoint and source selection.

Event Codes and Descriptions

Key for Abbreviations

Defines abbreviations used in event code tables (Fault, Warning, Bypass).

PCS100 AVC-20 Event codes and descriptions

Lists and describes various fault, warning, and bypass events with recommended actions.

Remote Monitoring

Cybersecurity

Provides a disclaimer on network security responsibilities.

Remote Web Pages

Explains how to access GDM pages remotely via a web browser.

Modbus TCP

Details the Modbus TCP protocol for SCADA and monitoring system integration.

Email Connectivity

Describes configuration for sending email notifications for events.

Wiring

Control Connections

Details digital inputs, outputs, and relay outputs for remote control.

Stop – Enable Switch

Describes the failsafe switch for stopping operation and enabling the controller.

Maintenance

Maintenance Schedule

Provides recommended maintenance intervals for key components.

Repairs

Specifies that repairs must be performed by authorized ABB service personnel.

Dimensions and Layouts

Dimensions and Weights

Lists enclosure dimensions and weights for different frame sizes.

Individual Enclosures – Plan View

Shows enclosure layouts and required clearances from a top-down perspective.

Individual Enclosures – Elevations

Shows enclosure elevations and required clearances from a front view.

Layouts

Illustrates different frame size configurations (Side-by-Side, Back-to-Back).

Protection Requirements

Input Circuit Protection

Covers power system types and short circuit protection requirements.

Overload protection

Details overload protection requirements for the upstream breaker.

Arc Fault Protection

Discusses arc flash hazards, standards (NFPA 70E), and PPE recommendations.

Installation Requirements

Maintenance Bypass

Recommends fitting a maintenance bypass for uninterrupted operation.

Floor Requirements

Specifies requirements for the installation surface and enclosure leveling.

Electromagnetic Compatibility (EMC)

Discusses EMC design for commercial/industrial applications.

Location

Specifies requirements for the installation location and environment.

Harmonics

Downstream Capacitor Banks

Advises on the placement of capacitor banks relative to the PCS100 AVC-20.

Service and Technical Support

Comprehensive Global Services Portfolio

Lists ABB's lifecycle services including support, training, and maintenance.

Custom Tailored Service Contracts

Describes service contract options tailored to specific customer needs.

Training

Details product training programs for installation, commissioning, and maintenance.

Engineering and Technical Support

Describes ABB's engineering capabilities for system selection and integration.

Appendices

General Disclaimer

States the manufacturer's obligations and limitations regarding product use.

Glossary

Provides definitions for technical terms used in the manual.

Power Termination Details

Defines customer connection details for the injection transformer terminals.

Torque Settings and Bolt Order

Specifies recommended torque settings for power cable connections.

PCS100 AVC-20 Bypass Overload Capacity

Shows a graph illustrating the bypass overload capacity over time.

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