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ABB PM5630 User Manual

ABB PM5630
33 pages
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DOC. N° 1SDH002203A1002
E-kit
User Manual
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ABB PM5630 Specifications

General IconGeneral
CPU32-bit
Real-time ClockYes
SD Card SlotYes
Supply Voltage24 V DC
Programming SoftwareAutomation Builder
Protection ClassIP20
Ordering Number1SAP140100R0001
Ethernet Ports2
Operating Temperature0°C to +60°C
Number of InputsConfigurable via I/O modules
Number of OutputsConfigurable via I/O modules
Communication PortsEthernet
Operating Temperature Range0 ... +60 °C (32 ... +140 °F)
Relative Humidity5% to 95% (non-condensing)
Communication InterfaceEthernet
ProtocolModbus
TypeProgrammable Logic Controller (PLC)
ABB Type DesignationPM5630
Storage Temperature Range-40 ... +70 °C (-40 ... +158 °F)

Summary

General Information

Intended Recipients

Defines the target audience for this manual, focusing on system integrators.

Purpose of the Manual

Outlines the manual's objective: to guide users through E-kit commissioning operations.

Cyber Security Disclaimer

Highlights user responsibility for secure network connections and data protection from breaches.

Rules for Secure Use

Details security considerations for Modbus and HTTP protocols, emphasizing network security.

Retrieve Credentials

Provides instructions on how to reset forgotten E-kit user credentials via email.

Overview of E-kit

How E-kit Works

Explains E-kit as an ABB Electrification solution for integrating devices via Modbus RTU/TCP protocols.

E-kit Structure

Describes the E-kit components: CPU, serial port, Ethernet ports, and SD card slot.

Access to Web Interface

Details how to access the E-kit's integrated web server via a browser or specific software.

SD Card Functions

Lists functions enabled by the SD card: software updates, configuration backup, and catalog updates.

Supported Templates

Lists available templates for integrating different ABB device families into E-kit.

Available Templates and Models

Mentions the template list can be extended and directs users to find more information.

Power Supply

Power Supply Introduction

Specifies E-kit requires 24 V D.C. supply and can power external sensors.

Power Supply Alerts

Details critical warnings for safe operation: voltage, short-circuits, and current limits.

Power Supply Terminal Box

Explains the pin allocation and function of the 5-pin terminal box for power supply connections.

RS-485 Serial Communication (COM1)

COM1 Terminal Box Description

Details the 9-pin terminal box for Modbus RTU communication on the COM1 port.

COM1 Connection Ports

Explains the pin signals and interfaces for RS-485 serial communication.

COM1 Connector Warning

Emphasizes keeping the terminal box plugged in, even when unused, to prevent issues.

COM1 Device Connection

Illustrates correct and incorrect daisy-chain connection methods for RS-485 devices.

COM1 Distance and Device Limits

Specifies maximum cable length (700m) and number of devices (15) for RS-485 networks.

COM1 Cable Type

Recommends shielded twisted pair cables (e.g., Belden 3105A) for RS-485 communication.

COM1 Termination Resistor

Explains the need for 120 Ohm termination resistors at cable ends for signal integrity.

COM1 Pull-up/down Resistors

Describes the integrated 470 Ohm pull-up and pull-down resistors and how to activate them.

Ethernet Communication (ETH1/ETH2)

Ethernet Interface Introduction

Introduces E-kit's two network interfaces functioning as switches (ETH1/ETH2).

Ethernet RJ45 Connector

Details the RJ45 connector pin allocation for Ethernet communication.

Ethernet Cable Type

Specifies requirements for twisted pair cables (Cat3/Class C for 10Mbit/s, Cat5/Class D for 100Mbit/s).

Ethernet Distance Limit

States the maximum cable length is 80 m for Ethernet connections.

Setting Static IP Address

Guides users through configuring a static IP address for E-kit using the keypad.

Setting Static IP with DHCP

Explains how to configure E-kit for dynamic IP assignment using DHCP via the keypad.

PC Ethernet Network Configuration

Provides steps for configuring a PC's IP address in Windows 10 for E-kit access.

Commissioning of E-kit

E-kit Power-up

Describes the automatic power-up sequence and the display of 'E-Kit'.

Firmware Upgrade

Outlines the process for firmware upgrades, including contacting the support center.

E-kit User Interface

User Levels

Explains the two user levels: Guest (view-only) and Admin (configuration).

Usage Sessions

Details that multiple E-kit sessions can be active simultaneously, but not with mixed user levels.

Accessing Web Interface

Instructs how to access the E-kit web server via browser using its IP address.

Web Interface Homepage

Describes the layout and components of the E-kit web interface homepage.

Web Interface Configuration

Access as Admin User

Guides on logging in as an Admin user using the default password 'Admin'.

Saving Configuration Changes

Explains how to save configuration changes made via the web interface.

Copy E-kit Configuration

Details how to copy E-kit configuration to another unit using an SD card.

Device Configuration Overview

Introduces the process of configuring individual devices connected to E-kit.

Device Configuration Details

Explains how to view device characteristics and access the configuration window.

Configure Device Parameters

Details the parameters for configuring devices, including name, type, template, and IP address.

Channel Information and Status

Describes channel types (User, Modbus, Constant) and acquisition status indicators (green/grey).

Model Management

Model Database Access

Explains accessing the Model Database to edit or delete models.

Create Model from Template

Guides on creating a new device model starting from an existing template.

Edit Model Window Fields

Describes the fields in the Edit Model window for configuring device models.

Channel Configuration Parameters

Details parameters for configuring channels within a device model, including target, access, and normalization.

Using the Web Interface

Access as Guest User

Explains how Guest users can view devices and data without configuration rights.

Available Information and Actions

Describes the information displayed and navigation within the web interface.

Integration with Ekip Connect 3

E-kit with Ekip Connect 3

Introduces Ekip Connect 3 for communicating with E-kit and accessing its web interface.

Ekip Connect 3 Requirements

Specifies the need to download Ekip Connect and consult its manual for integration.

Ekip Connect 3 Procedure

Provides steps for connecting E-kit to Ekip Connect 3 via serial or Ethernet.

Technical Specifications

E-kit Dimensions

Provides the physical dimensions of the E-kit in millimeters and inches.

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