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TPL65-A32
ABB TPL65-A32 User Manual
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Operati
on Manual
/ TP
L65
-
A32 /
-
A
33 /
-
A
36 +
T
PL69
-
A
32 /
-
A33
D
isa
sse
mb
l
y an
d
a
sse
mb
l
y
8
Dis
mantling
and instal
l
ing t
he turbi
ne
dif
fuser and
no
z
zle ring
8.6
Page
88
Septe
mbe
r 2
014
HZT
L24
98_EN
Revi
sion A
Dis
mantling and ins
t
all
ing the tu
rbine diff
user
and nozzle ri
n
g
8.6
CAUTI
ON
Fall
ing noz
z
le r
ing
The nozzle ring hangs
only
loos
e
ly on
the positi
oning
pins.
B
ef
ore
rem
o
vi
ng the t
urbine di
ffus
er
,
s
e
c
ure t
he
no
zz
le t
o
pre
vent
it
from
fal
l
ing.
B
ef
ore
di
sassembling
t
he
t
urbine diffu
s
er,
if possi
b
le
s
e
cure t
he
no
zzl
e
ring against falli
ng wi
th a la
s
hi
ng
st
rap and
a wooden blo
ck.
8.6
© Copyright 2014 A
B
B.
All rights re
s
erved.
89
91
Table of Contents
Default Chapter
3
Table of Contents
3
1 Preliminary Remarks
7
Purpose of this Manual
7
Layout and Function
8
Correct Use of the Turbocharger
11
Storage of New Turbochargers and Spare Parts
12
Essential Information
14
Symbols and Definitions
17
Turbocharger Rating Plate
18
Contact Address and After-Sales Service
20
2 Safety
21
Introduction
21
CE Conformity
21
Definition of Mandatory Signs
22
Definition of Safety Instructions
22
Warning Plates on the Turbocharger
23
Safe Operation and Maintenance
24
Hazards During Operation and Maintenance
27
Periodic Checking of the Pressure Vessel
31
Lifting Loads
32
3 Commissioning
33
Oil Supply
33
Inspection Work
36
Commissioning after Taking out of Operation
38
4 Operation
39
Noise Emissions
39
Servicing Work
41
Replacement Intervals for Turbocharger Components
44
Speed Measurement
46
Stopping the Engine
49
5 Maintenance
51
Foreword to Maintenance
51
Cleaning the Filter Silencer
52
Cleaning the Compressor During Operation
56
Cleaning Turbine Blades and Nozzle Ring in Operation
61
6 Troubleshooting
67
Malfunctions When Starting
67
Surging of the Turbocharger
68
Malfunctions During Operation
69
Malfunctions When Stopping
72
Speed Measurement System
73
7 Removal and Installation
75
Turbocharger Weights
75
Remove the Turbocharger
76
Installing the Turbocharger
78
8 Disassembly and Assembly
79
Introduction
79
Module Weights
81
Removing and Fitting Filter Silencer or Air Suction Branch
83
Axial Clearance
85
Removing Cartridge Group
86
Dismantling and Installing the Turbine Diffuser and Nozzle Ring
90
Installing Cartridge Group
93
Turbine-End Removal / Fitting of the Nozzle Ring
96
Table of Tightening Torques
98
9 Taking out of Operation at Short Notice
101
Possibilities for Emergency Repair
101
Locking the Rotor
102
Fit Cover Plate
108
Blocking the Inlets and Outlets
112
Bypass the Turbocharger
112
10 Mothballing the Turbocharger
113
Taking the Engine out of Operation for up to 12 Months
114
Taking the Engine out of Operation for more than 12 Months
115
11 Disposing of Turbocharger Components
117
12 Spare Parts
119
Ordering Spare Parts
119
View of the Turbocharger with Part Numbers
122
View of Cartridge Group with Part Numbers TPL65-A32 / -A33 / -A36
124
View of Turbine Cleaning System with Part Numbers (Optional)
128
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ABB TPL65-A32 Specifications
General
Brand
ABB
Model
TPL65-A32
Category
Industrial Equipment
Language
English
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