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Operation Manual / TPS48-D/E.. - TPS61-D/E..

Removal and installation

Tur

bocharger weights

7.2

Page 88

April 2015 HZTL2410_EN Revision D

Turbocharger weights

7.2

Lifting gear with a sufficient load limit must be used for removing and

installing the turbocharger. The following weight specification is the

heaviest possibility. This guide value can differ from data on the rating

plate, depending on the specification.

TPS48

[kg]

TPS52

[kg]

TPS57

[kg]

TPS61

[kg]

180 250 410 650

7.2

Table of Contents3
Preliminary Remarks5
Purpose of this Manual5
Layout and Function6
Intended Use of the Turbocharger8
Storage of New Turbochargers and Spare Parts9
Essential Information12
Symbols and Definitions15
Turbocharger Rating Plate16
Contact Address and After-Sales Service18
Safety19
Introduction19
CE Conformity20
Definition of Mandatory Signs21
Definition of Safety Instructions22
Warning Plates on the Turbocharger23
Safe Operation and Maintenance24
Hazards During Operation and Maintenance27
Use of ABB Turbochargers on Gas Engines33
Periodic Checking of the Pressure Vessel34
Lifting Loads35
Commissioning37
Oil Supply37
Inspection Work41
Commissioning after Taking out of Operation43
Operation45
Noise Emissions45
Servicing Work47
Expected Exchange Intervals50
Speed Measurement52
Stopping the Engine56
Maintenance57
Foreword to Maintenance57
Cleaning the Compressor During Operation58
Turbine Cleaning During Operation62
Cleaning Components Mechanically69
Troubleshooting81
Malfunctions When Starting81
Surging of the Turbocharger82
Malfunctions During Operation83
Malfunctions When Stopping86
Speed Measurement System87
Removal and Installation89
Transport89
Turbocharger Weights90
Tps4890
Tps5290
Tps6190
Remove the Turbocharger91
Installing the Turbocharger92
Disassembly and Assembly93
Introduction93
Module Weights97
Disassembling and Assembling Turbocharger98
Axial Clearance a and Radial Clearance B111
Radial Clearances N and R112
Table of Tightening Torques114
Taking out of Operation115
Shutting down the Turbocharger115
Mothballing the Turbocharger119
Taking the Engine out of Operation for up to 12 Months120
Taking the Engine out of Operation for more than 12 Months121
Disposing of Turbocharger Components123
Spare Parts125
Ordering Spare Parts125
View of Turbocharger Showing Part Numbers126
View of Cartridge Group Showing Part Numbers128

Brand	ABB
Model	TPS57-D Series
Category	Industrial Equipment
Language	English

ABB TPS57-D Series User Manual

Table of Contents

Questions and Answers:

ABB TPS57-D Series Specifications

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