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ACHI IR6500 User Manual

ACHI IR6500
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BGA Rework Station
User Manual
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ACHI IR6500 Specifications

General IconGeneral
BrandACHI
ModelIR6500
CategoryRework stations
LanguageEnglish

Summary

BGA Rework Station User Manual

ACHI IR6500 vs IR6000 Comparison

Temperature Sensor

Compares probe-type sensor (IR6000) with Soft OMEGA Thermocouple Wire (IR6500) for accuracy.

Bottom Heating Panel

Compares nets bareness (IR6000) vs closed panel (IR6500) for safety and cleanability.

Power Switch

Contrasts common button switch (IR6000) with safe air-break switch (IR6500) for protection.

Connector

Compares RS232 (IR6000) with USB (IR6500) for improved convenience and compatibility.

Bottom Heating Controller

Compares CH6 controller (IR6000) with 8000 controller (IR6500) for accuracy and ease of use.

PCB Jig

Compares standard jig (IR6000) with jig plus 4 abnormity poles (IR6500) for better fixture.

Safety Instructions

Electrical Safety

Guidelines for safe electrical use, voltage checks, and power disconnection procedures.

Operating Safety

Precautions for safe operation, including stable platform use and avoiding hazards.

Environmental Requirements

Specifies optimal operational and conservation environment conditions for temperature and humidity.

Product Guarantee and Service

ACHI IR6500 Technical Parameters

Basic Parameters

Covers heating type, dimension, weight, and total weight of the rework station.

Electrical Parameters

Details power supply, heating types, sizes, consumption, and general power.

Temperature Control

Describes control modes for upper and bottom heating, including precision and alarms.

Rework Function

Outlines suitability for various devices and specifies chip/PCB size limits.

Hardware Description and Components

Main Heating Components

Details on the Upside Heater and Bottom Heater (Pre-Heater).

Control and Interface Ports

Covers temperature controllers, sensors, and the USB interface.

Operation Controls and Fixturing

Includes start/stop switches, lifting regulator, and PCB table.

Self-Help Installation Guide

Software and Driver Installation

Install the USB Driver

Steps for installing the necessary USB driver for computer connection.

Settings for Prot

Configuration steps for COM port settings in the device manager.

Install the IRsoft

Steps for installing the IRsoft software for controlling the rework station.

Programmer/Controller Description

General Description

Overview of the programmable controller's functions and segment structure.

Controller Buttons and Indicators

Explains the functions of various buttons and indicators on the controller interface.

Program Parameters Setting

Details on setting ramp rate, target setpoints, and dwell periods for temperature profiles.

Temperature Profile Parameters and Examples

Program Parameter List

A comprehensive list of programmable parameters with their adjustable ranges.

Program Examples

Illustrative diagrams showing different temperature curve profiles.

Setting the Bottom Temperature Controller

Rework Operation Steps

1. Fixed Motherboard

Step to secure the motherboard onto the PCB table.

2. Shift Sensor

Positioning the temperature sensor close to the BGA chip.

3. Adjust Height

Adjusting the heating head height relative to the BGA chip.

2. Start Heating

Initiating the heating process by selecting a program and pressing start.

3. Rework Completed

Final steps after heating, including cooling and power off.

Warning

Critical warnings regarding cooling and touching the heating module.

Operational Prompts and Tips

Work Environment and Safety Tips

Advises on platform, air mobility, and capacitor protection.

Rework Process Best Practices

Covers PCB cleaning, chip settlement, drying, and temperature adjustment.

Operational Warnings

Highlights risks like PCB discoloration and parameter settings.

Rework Temperature Curve Examples

Meaning of 'Hb' Parameter

Explains 'Hb' as the maximum upper heating temperature, set at 230°C.

Meaning of Ramp and Dwell Parameters

Defines parameters like r1, L1, d1, r2, L2, d2, etc., for temperature profiles.

Lead Rework Curve (PTN-1)

Example temperature curve settings for lead solder rework.

Lead-Free Rework Curve (PTN-2)

Example temperature curve settings for lead-free solder rework.

Operational Tips and Software Interaction

Environmental Checks and Fan Usage

Advises on checking the environment and not opening the upper fan during welding.

Lead and Lead-Free Reflow Temperatures

Provides specific temperature and time guidelines for lead and lead-free reflow.

Running the Rework Station via IRSOFT

Explains how to start the rework process using IRSOFT or the control board.

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