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Advanced Energy Thyro-PX 3PX User Manual
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Figure 5‑19.
Thyro-PX 3PX 500-780 HF, 1000 HF, 1500 HF, Thyro-PX 3PX 690-780 HF, 1400
HF
Advanced Energy
®
Thyro-PX
®
Power Controller
57010148-00G
Installation, Setup, and Operation
5‑12
61
63
Table of Contents
Default Chapter
4
Table of Contents
4
Chapter 1. Safety and Product Compliance Guidelines
10
Important Safety Information
10
Danger, Warning, and Caution Boxes
10
Safety Guidelines
11
Rules for Safe Installation and Operation
11
Interpreting Product Labels
11
Product Compliance
13
Product Certification
13
Safety and EMC Directives and Standards
14
Conditions of Use
14
UL Markings and Requirements
14
Environmental Compliance
15
Table 1-1. Transient Surge Suppression Device Ratings
15
Interlocks and Limiting Conditions
16
Table 1-2. Interlocks and Limiting Conditions
17
Chapter 2. Product Overview
18
General Description
18
Unit Features
18
Chapter 3. Specifications
20
Physical Specifications
20
Table 3-1. Physical Specifications
20
Table 3-2. Type Range 500 Volts
21
Table 3-3. Type Range 690 Volts
22
Hf, 1400 Hf
22
Hf, 500 Hf
22
Electrical Specifications
23
Table 3-4. Electrical Specifications
23
Table 3-5. Type Voltage 500 Volts
24
Table 3-6. Type Voltage 690 Volts
26
Cooling Specifications
27
Table 3-7. Current Derating
27
Table 3-8. Fan Current, Air Volume, and Sound Pressure
28
Figure 3-1. Current Derating
28
Hf, 500 Hf
28
Environmental Specifications
29
Table 3-9. Environmental Standard Specifications
29
Table 3-10. Climatic Specifications
29
Type Designation
30
Table 3-11. Type Designation
30
Chapter 4. Communication Controls
32
Controls and Indicators
32
Status Indicators (Leds)
33
Figure 4-1. Total Setpoint
33
Table 4-1. Thyro-PX Status Leds
34
Figure 4-2. Status Leds
34
Relay Indicators
35
Analog and Digital I/O
35
Table 4-2. Relay Indications
35
Figure 4-3. Shield Clamp
36
Table 4-3. 9-Pin Digital I/O Connector (X51)
37
Figure 4-4. Front I/O Connectors
37
Table 4-4. 9-Pin Analog I/O Connector (X52)
38
Table 4-5. 16-Pin Analog/Digital I/O Connector (X53 or X54)
38
Table 4-6. 16-Pin Digital I/O Connector (X53 or X54)
38
Table 4-7. Relay K1, K2, and K3 Connectors (X21, X22, X23)
40
Table 4-8. AC Auxiliary Power Supply Input (X1)
40
Figure 4-5. Bottom I/O Connectors
40
Module Slots
41
Table 4-9. DC Auxiliary Power Supply Input (X3)
41
Table 4-10. Module Documentation Links
41
Thyro-Touch Display
42
Figure 4-6. Module Slots
42
Figure 4-7. Thyro-Touch Display
43
Accessing the Main Menu
44
Thyro-Touch Display Menus
44
Software User Interface
44
Using the Software
45
Installation
45
Figure 4-8. Connection to Local Installed Server
45
Figure 4-9. Several Open Tabs
45
Figure 4-10. Status Message
46
Figure 4-11. Separate Status Message Window
46
Figure 4-12. Separate Tab
46
Manage Devices and Files
47
Figure 4-13. Save or Restore Layout
47
Parameters
48
Figure 4-14. Open .Thyro Files in File Explorer
48
Figure 4-15. Change Name of Device
49
Figure 4-16. Parameter Transfer
49
Figure 4-17. Drop-Down Menu Parameter
50
Figure 4-18. Numeric-Field Parameter
50
Figure 4-19. Check-Box Parameter
50
Chapter 5. Installation, Setup, and Operation
51
Preparing to Install the Unit
51
Spacing Requirements
51
Dimensional Drawings
51
Figure 5-1. Thyro-PX 1PX 500-16 H, 37 H, 75 H, 110 H
52
Figure 5-2. Thyro-PX 1PX 500-130 H, 170 H, Thyro-PX 1PX 690-80 H
52
Figure 5-3. Thyro-PX 1PX 500-280 HF, Thyro-PX 1PX 690-200 HF
53
Figure 5-4. Thyro-PX 1PX 500-350 HF, 495 HF, 650 HF, Thyro-PX 1PX
53
Figure 5-5. Thyro-PX 1PX 500-780 HF, 1000 HF, 1500 HF, Thyro-PX 1PX
54
Figure 5-6. Thyro-PX 1PX 500-2100 HF, Thyro-PX 1PX 690-2000 HF
54
Figure 5-7. Thyro-PX 1PX 500-2900HF, Thyro-PX 1PX 690-2600 HF
55
Figure 5-8. Thyro-PX 2PX 500-16 H, 37 H, 75 H, 110 H
55
Figure 5-9. Thyro-PX 2PX 500-130 H, 170 H, Thyro-PX 2PX 690-80 H
56
Figure 5-10. Thyro-PX 2PX 500-280 HF, Thyro-PX 2PX 690-200 HF
56
Figure 5-11. Thyro-PX 2PX 500-350HF, 495 HF, 650 HF, Thyro-PX 2PX
57
Figure 5-12. Thyro-PX 2PX 500-780 HF, 1000 HF, 1500 HF, Thyro-PX 2PX
57
Figure 5-13. Thyro-PX 2PX 500-2000 HF, Thyro-PX 2PX 690-1850 HF
58
Figure 5-14. Thyro-PX 2PX 500-2750 HF, Thyro-PX 2PX 690-2400 HF
58
Figure 5-15. Thyro-PX 3PX 500-16 H, 37 H, 75 H, 110 H
59
Figure 5-16. Thyro-PX 3PX 500-130 H, 170 H, Thyro-PX 3PX 690-80 H
59
Figure 5-17. Thyro-PX 3PX 500-280 HF, Thyro-PX 3PX 690-200 HF
60
Figure 5-18. Thyro-PX 3PX 500-350HF, 495 HF, 650 HF, Thyro-PX 3PX
61
Figure 5-19. Thyro-PX 3PX 500-780 HF, 1000 HF, 1500 HF, Thyro-PX 3PX
62
Figure 5-20. Thyro-PX 3PX 500-1850 HF, Thyro-PX 3PX 690-1700 HF
63
Figure 5-21. Thyro-PX 3PX 500-2600 HF, Thyro-PX 3PX 690-2200 HF
63
Installation Requirements
64
Unpacking the Unit
64
Lifting the Unit
64
Installing the Unit
65
Installing Optional Modules
65
Table 5-1. Module Documentation Links
66
Figure 5-22. Anybus Module Removal
67
Figure 5-23. I/O Module Removal
67
Configuring as a Multi-Zone Controller
68
Figure 5-24. Software Configuration
70
Figure 5-25. Configure 3-Phase as Multi-Zone
71
Figure 5-26. Configure 2-Phase as Multi-Zone
72
Configuring as a Voltage Sequence Controller (VSC)
73
Figure 5-27. Primary VSC
74
Figure 5-28. Secondary VSC
74
Figure 5-29. Software Configuration
76
Mounting the Unit
79
Grounding
79
Connecting I/O and Auxiliary Connectors
79
Connecting Load and Auxiliary Power
80
Figure 5-32. Shield Clamp
80
Table 5-2. Terminal Screw Size
82
Table 5-3. Terminal Screw Torque
82
Connection Diagrams
83
Figure 5-33. 1PX Power Controller Connections
84
Figure 5-34. 2PX Power Controller Connections
85
Figure 5-35. 3PX Power Controller Connections
86
Figure 5-36. 2PX Primary VSC 2 Power Controller Connections
87
Figure 5-37. 3PX Primary VSC 3 Power Controller Connections
88
Figure 5-38. 2PX Secondary VSC 2 Power Controller Connections
89
Figure 5-39. 3PX Secondary VSC 3 Power Controller Connections
90
First Time Operation
91
Normal Operation
92
Operating Modes
92
Full-Wave Switch (TAKT)
92
Figure 5-40. TAKT Waveform
92
Figure 5-41. Start/Stop Ramp Waveform
92
Phase-Angle Firing (VAR)
93
Starting Modes
93
RAMP Starting Mode
93
MOSI Starting Mode
93
Setpoint Control
93
Figure 5-42. VAR Waveform
93
Table 5-4. Setpoint Characteristics
94
Figure 5-43. Total Setpoint
94
Control Types
95
Controlled Value
95
Table 5-5. Controlled Values
95
Figure 5-44. Control Characteristics for U Control
95
Controller Response
96
Monitoring
96
Table 5-6. Response to Load Changes
96
Fuse Monitoring
97
Minimum and Maximum Monitoring
97
Table 5-7. Minimum and Maximum Conditions
97
Fan Monitoring
98
Load Resistance Monitoring
98
Mains Voltage Monitoring
98
Mains Load Optimization with Dasm
98
Dasm Application Considerations
99
Dasm Commissioning
100
Dasm Notification
100
Figure 5-45. Shield Clamp
100
Errors in Dasm Communication
101
Maintenance
101
Fan Maintenance
101
Chapter 6. Troubleshooting and Global Services
102
Troubleshooting Checklist
102
Troubleshooting Unit Output
103
Table 6-1. Using LED States for Troubleshooting
103
No Leds Lit
104
No Load Current
104
Other Malfunctions
105
Thyristors Are Set to Full Scale
105
AE Global Services
106
Primary Contact Information
106
Alternate Contact Information
106
Returning Units for Repair
106
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Advanced Energy Thyro-PX 3PX Specifications
General
Brand
Advanced Energy
Model
Thyro-PX 3PX
Category
Controller
Language
English
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