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Advantage Controls MegaTron - User Manual

Advantage Controls MegaTron
32 pages
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Manual
MegaTron
Controller
Installation
Maintenance
Repair
Manual
Advantage Controls
P.O. Box 1472
Muskogee, OK 74402
Phone: 800-743-7431
Fax: 888-686-6212
www.advantagecontrols.com
email: support@advantagecontrols.com
03/2017

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Advantage Controls MegaTron Specifications

General IconGeneral
TypeController
DisplayLCD
EnclosureNEMA 4X
Communication ProtocolModbus RTU
Housing MaterialPolycarbonate
Input Voltage24V DC
Output Voltage24V DC
Number of Outputs8
Operating Temperature-20°C to 60°C

Summary

Introduction

Model Numbering

Explains how to interpret the MegaTron controller's model number for features.

Description of Unit

Provides a general overview of the MegaTron controller's capabilities and configurations.

Control Functions

Details the various control functions available for water treatment systems.

Chemical Feed Timers

Describes the types and operation of chemical feed timers for automated dosing.

Installation

Electrical Wiring

Guides on connecting power, relays, and signal wires for proper controller operation.

Mounting Instructions

Electrode Installation

Instructions for installing pH, ORP, and conductivity electrodes for accurate readings.

Boiler Installation

Boiler Electrode Installation

Detailed procedures for installing electrodes in boiler systems for accurate monitoring.

Front Panel Description

Keypad and Navigation

Explains the function of each key on the front panel for navigation and data entry.

System Operation Overview

Operation Modes, Start-Up, and Calibration

Covers controller modes, initial startup procedures, and sensor calibration for optimal performance.

Menu Navigation

Home Menu and Set Points

Guides users through the main menu and configuring set points for controller functions.

Set Point Options

Conductivity, pH, and ORP Set Points

Details configuration options for conductivity, pH, and ORP set points, including special cases.

Boiler Conductivity and Auxiliary Inputs

Boiler Conductivity Sampling Methods

Describes sampling methods for boiler conductivity monitoring and control.

Auxiliary Input Configuration

Guides on configuring digital inputs for alarms and system monitoring.

4-20 mA Interfaces and Calibration

4-20 mA Output Setup

Details on setting up 4-20mA outputs for proportional control based on sensor readings.

4-20 mA Input Setup

Explains how to configure 4-20mA inputs for receiving external sensor signals.

Conductivity Calibration

Step-by-step guide for calibrating the conductivity sensor to ensure accurate readings.

Sensor Calibration Details

pH and ORP Calibration

Procedures for calibrating pH and ORP sensors using one or two calibration points.

4-20 mA Output Calibration

Instructions for calibrating 4-20mA output signals to match external devices.

Input Calibration and Timers

4-20 mA Input Calibration

Steps for calibrating 4-20mA inputs to ensure accurate signal reception.

Timers Overview

Introduction to the timer functions available on the controller for automated processes.

Timer Configuration

Timer Type Selection

Guides on selecting the appropriate timer type for specific control applications.

Timer Set Up and Pulse Timer

Details on setting up timers and configuring pulse timer parameters like accumulate and run time.

Advanced Timer Settings

Post Bleed, With Bleed, and 28-Day Timers

Configuration details for post bleed, with bleed, and 28-day timer functions.

Customize Settings

Unit Names, Notepad, and mA Inputs

Allows customization of unit names, notepad entries, and mA input labels and units.

Configuration and Settings

Alarms and Date;Time Setup

Procedures for setting alarms, date, time, and day for controller operation.

General Configuration Options

Covers password setup, relay activation, contrast, flow switch, and system information.

History and System Information

System Information and History Review

Identifies firmware version, serial number, and provides access to review stored historical data.

Water Meters and Relays

Water Meter Usage and Evaporation Calculation

Details on tracking water usage, calculating evaporation, and viewing meter history.

Relay Status and Control

Information on viewing relay status, accumulated ON times, and manual control.

Maintenance

Conductivity Electrode Cleaning

Procedure for cleaning conductivity electrodes to maintain sensor accuracy and performance.

pH and ORP Electrode Cleaning

Steps for cleaning pH and ORP electrodes to restore response speed and measurement accuracy.

Troubleshooting

Common Symptoms and Solutions

Identifies common operational issues and provides corresponding solutions for the MegaTron controller.

Warranty and Compliance

Product Warranty and Exchange Policy

Details the manufacturer's warranty terms, liability limits, and 30-day exchange program.

FCC Warning

Information regarding radio frequency interference and compliance with FCC regulations.

Notes

Boiler Blowdown Valve Connections

Diagrams illustrating common boiler blowdown valve connections for solenoids and motorized ball valves.

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