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AIRLESSCO slow stroker II 4100SL User Manual

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AIRLESSCO slow stroker II 4100SL Specifications

General IconGeneral
BrandAIRLESSCO
Modelslow stroker II 4100SL
CategoryPaint Sprayer
LanguageEnglish

Summary

INTRODUCTION AND OVERVIEW

Product Description and Specifications

Overview of the Airlessco SL Series paint sprayers, their models, and key specifications.

Critical Safety Precautions

Read and understand all safety precautions, warnings, and labels before operating.

SPRAYER FLUSHING PROCEDURES

Flushing Methods for Various Scenarios

Flushing for new units, color changes, paint base transitions, storage, and start-up.

HOW TO FLUSH THE SPRAYER

Step-by-Step Flushing Guide

Detailed instructions for flushing the sprayer, including safety precautions and gun operation.

SETTING UP THE SPRAYER

Hose, Wet Cup, Electrical, and Grounding Setup

Connecting hoses, filling wet cup, checking electrical service, and grounding procedures.

STARTING AND PRIMING THE SPRATER

Initial Start-up and Pump Priming Steps

Learning controls, preparing material, placing suction tube, and priming the pump.

OPERATIONAL ADJUSTMENTS AND SHUTDOWN

Adjusting Pressure and Clearing Clogged Tips

How to adjust spray pressure and clear clogged spray tips.

Sprayer Shutdown and Key Safety Warnings

Procedures for shutting off the sprayer and critical safety warnings.

CRITICAL SAFETY INFORMATION

Injection Hazards and Medical Treatment

Information on injection hazards, symptoms, and necessary medical treatment.

General Precautions and Spray Area Safety

General safety guidelines, spraying area safety, ventilation, and PPE.

Spray Gun and Tip Safety

Safety measures for spray gun operation, tip guards, and handling spray tips.

ESSENTIAL SAFETY PROCEDURES

Pressure Relief and Hose Safety

Detailed procedure for pressure relief and safety guidelines for hoses.

Grounding Requirements

Instructions and importance of proper grounding for electrical safety.

OPERATIONAL SAFETY GUIDELINES

Extension Cords, Moving Parts, and Component Safety

Safety for extension cords, avoiding moving parts, and preventing component rupture.

Static Sparking, Fire, and Flammable Material Safety

Preventing static sparks, fires, and ensuring safety with flammable materials.

AIRLESSCO 007 SPRAY GUN DETAILS

Major Components and Spray Tip Assembly

Identification of spray gun parts and instructions for assembling the spray tip.

SPRAY TECHNIQUE BASICS

Distance, Angle, and Gun Movement

Guidance on maintaining correct distance, angle, and steady gun movement for painting.

ADVANCED SPRAY TECHNIQUE

Triggering, Overlap, and Pattern Control

Techniques for triggering, overlapping passes, and managing spray patterns for quality.

AIRLESS SPRAY GUN OPERATION

Troubleshooting Spray Defects

A table detailing common spray defects, their causes, and corrective actions.

AIRLESSCO 007X & XL SPRAY GUN PARTS

Components and Diagram

Diagram and detailed parts list for the Airlessco 007X & XL spray guns.

007X & XL SPRAY GUN MAINTENANCE

Adjusting and Replacing Gun Components

Instructions for adjusting the spray gun and replacing valve ball holder and spring unit.

Cleaning Gun, Tip, and Filter

Procedures for cleaning the spray gun, spray tip, and filter.

AIRLESSCO 007 HI BUILD MASTIC GUN PARTS

Components and Diagram

Diagram and parts list for the Airlessco 007 Hi Build Mastic Gun.

SPRAY TIP SELECTION AND REPLACEMENT

Choosing and Replacing Spray Tips

Guidance on selecting spray tips based on paint properties and replacing worn tips.

MAINTENANCE AND LUBRICATION

Regular Pump and Motor Maintenance

Guidelines for regular pump care, oil/lubrication instructions, and motor brush maintenance.

GENERAL TROUBLESHOOTING

Problem, Cause, and Solution Guide

A table listing common sprayer problems, their causes, and recommended solutions.

TROUBLESHOOTING: MACHINE START-UP ISSUES

Diagnosing and Resolving Start-up Problems

Detailed steps to diagnose and resolve issues when the sprayer unit fails to start.

PRESSURE CONTROL UNIT CALIBRATION

Calibration Procedures for Control Unit

Procedures for performing zero, pressure, and master voltage calibrations on the control unit.

ELECTRICAL SYSTEM OVERVIEW

Components and Wiring Diagram

Diagram illustrating the electrical system components and their wiring connections.

COMPONENT REPLACEMENT PROCEDURES

Potentiometer, Breaker, Unit, and Sensor Replacement

Steps for replacing the potentiometer, thermal circuit breaker, control unit, and sensor.

FLUID PUMP SERVICING AND REINSTALLATION

Fluid Pump Disconnect and Reinstall

Instructions for safely disconnecting and reinstalling the fluid pump.

CHECK VALVE SERVICING

Lower, Upper Check Valve, and Piston Rod Maintenance

Procedures for servicing the lower check valve, upper check valve, and piston rod.

V-PACKING REPLACEMENT AND REASSEMBLY

V-Packing Replacement Steps

Detailed steps for replacing V-packings, including disassembly and reassembly.

FLUID PUMP ASSEMBLY DETAILS

Fluid Pump Diagram (Fig. 10)

Diagram showing the components of the Fluid Pump (187-310).

BELT AND SUCTION ASSEMBLY MAINTENANCE

Belt Replacement and Suction Assembly Parts

Instructions for belt replacement, adjustment, and parts for suction assemblies.

OPTIONAL ACCESSORY PARTS LISTS

Maxi Filter and Paint System Components

Parts lists for the optional Maxi Filter Assembly and the Paint System.

COMPLETE SPRAYER ASSEMBLY DIAGRAM

Exploded View of Sprayer Components

An exploded view diagram illustrating the complete sprayer assembly and its parts.

COMPLETE SPRAYER PARTS LIST

Detailed Parts Breakdown

A comprehensive list of all parts for the complete sprayer, with item numbers and descriptions.

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