Alfa Laval CIP 200L User Manual

Subject
Page
FIELD OF APPLICATION
3 of 38
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Table of Contents
1.0.0 INTRODUCTION ......................................................................................................................................... 4
2.0.0 FIELD OF APPLICATION .......................................................................................................................... 5
3.0.0 SAFETY INSTRUCTIONS AND WARNING ............................................................................................ 6
3.1.0 General Safety Regulations ..................................................................................................................... 7
3.2.0 Safety Regulations during Installation .................................................................................................... 8
3.3.0 Safety Regulations during Operation and Maintenance ...................................................................... 8
3.4.0 Noise Emission .......................................................................................................................................... 9
3.5.0 Modifications and Reconstruction ........................................................................................................... 9
4.0.0 INSTALLATION AND COMMISSIONING GUIDELINES .......................................................................10
4.1.0 Unpacking ................................................................................................................................................. 10
4.2.0 Lifting Instructions .................................................................................................................................... 11
4.3.0 Electrical Installation ............................................................................................................................... 13
4.4.0 Commissioning Instruction ..................................................................................................................... 13
4.4.1. Commissioning preparation work .......................................................................................................... 14
5.0.0 STORAGE GUIDELINES ..........................................................................................................................16
6.0.0 GENERAL TECHNICAL DATA ................................................................................................................17
6.1.0 Technical specification:........................................................................................................................... 17
6.2.0 Equipment list:.......................................................................................................................................... 17
6.3.0 Valve list: ................................................................................................................................................... 17
7.0.0 OPERATING INSTRUCTIONS .................................................................................................................18
7.1.0 Operating precautions: ........................................................................................................................... 18
7.2.0 Operating Principle .................................................................................................................................. 18
7.2.1 Start-up preparation: ............................................................................................................................... 20
7.2.2 General Operating procedure: ............................................................................................................... 22
7.3.0 Operating procedures ............................................................................................................................. 24
7.3.1 Start-up, mixing and pre-heating of cleaning liquids .......................................................................... 24
7.3.2 CIP-cleaning of the heat exchanger ..................................................................................................... 25
7.3.3 Reverse flow ............................................................................................................................................. 26
7.3.4 Neutralization ........................................................................................................................................... 27
7.3.5 Use of pump for emptying HE back to CIP tank ................................................................................. 28
7.3.6 Draining of PHE externally through Pump ........................................................................................... 29
7.3.7 Self draining.............................................................................................................................................. 30
7.3.8 Self draining of the heat exchanger only .............................................................................................. 30
7.4.0 Disconnecting the CIP-unit ..................................................................................................................... 31
8.0.0 MAINTENANCE .........................................................................................................................................32
8.1.0 Introduction ............................................................................................................................................... 32
8.2.0 Control Panel............................................................................................................................................ 32
8.3.0 Maintenance Interval ............................................................................................................................... 32
9.0.0 TROUBLE SHOOTING .............................................................................................................................34
10.0.0 SPARE PARTS ..........................................................................................................................................36
10.1.0 Ordering Spare Parts .............................................................................................................................. 36
10.2.0 Alfa Laval Service .................................................................................................................................... 36
11.0.0 REVISION HISTORY .................................................................................................................................37
APPENDIX 1: EC DECLARATION OF CONFORMITY ....................................................................................................... 38

Alfa Laval CIP 200L Specifications

General

Brand	Alfa Laval
Model	CIP 200L
Category	Industrial Equipment
Language	English