EasyManua.ls Logo

Alfa Laval Emmie - User Manual

Alfa Laval Emmie
96 pages
Save Page as PDF
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
Book No.: 9017434-02 Rev. 8
Product No.: 9016159-80, -81
9016160-80, -81
Alfa Laval Emmie
Mobile oil cleaning system
Instruction Manual
X
X

Table of Contents

Questions and Answers

  • J
    Jeremy LongAug 19, 2025
    What to do if the pump stops in Alfa Laval Emmie?
    • T
      Tony NguyenAug 20, 2025
      If the pump in your Alfa Laval Cleaning Equipment stops, it might be due to a few reasons. The collecting tank might be full, in which case you should empty it and restart the pump. Another possibility is an overload caused by a clogged strainer; clean the strainer, noting that the motor protector in the control unit resets automatically. If the counter pressure at the separator outlet is lower than 50 kPa, check that the suction inlet is not above the surface in the tank, inspect for any obstruction in the inlet line, verify the function of the regulating valve, and adjust the counter pressure. Also, ensure the feed through the whole system is sufficient, as an overload could be caused by an obstructed inlet or outlet side.
  • K
    Kristy MillerNov 2, 2025
    Why does my Alfa Laval Cleaning Equipment system/separator not start or stop?
    • D
      David BakerNov 2, 2025
      If your Alfa Laval Cleaning Equipment system/separator doesn't start or suddenly stops, several factors could be at play. First, ensure that there is a power supply by checking the mains switch, fuses, and supply line. Another reason could be that the bowl hood interlock is not in the correct position, so position it correctly. Also, inspect the magnetic switch linked to the bowl hood interlock to confirm it opens and closes properly when the interlock moves. In case of incorrect assembly post-cleaning, which prevents the bowl and motor shaft from rotating freely, you should dismantle and recheck. Finally, voltage issues such as too low or high voltage, or voltage spikes exceeding ±5 %, might cause the frequency converter's voltage protection to trip. Verify the voltage, and if it's unstab...

Summary

Safety Instructions

Critical Hazards and Warnings

Covers electrocution, disintegration, entrapment hazards, and warning labels.

Application and Usage Restrictions

System Application Scope

Defines the intended use and restrictions of the oil cleaning system.

Hazardous Environment Warning

Warning against operating the cleaning system in an explosion environment.

Material Compatibility Notes

Cautions on using engine lube oils and connecting to pressurized systems.

Machine Identification Plates

Separator Machine Plate

Illustrates and explains details on the separator's machine plate.

Complete Unit Machine Plate

Illustrates and explains details on the complete unit's machine plate.

System Components and Descriptions

System Overview and Parts

Lists and describes the main components of the Alfa Laval Emmie unit.

Hoses and Connections

Explains the specifications and connection of the unit's hoses.

Separator and Pump Details

Describes the separator safety interlocks and pump control.

Control Unit and Heater

Details the starter/control unit and the indirect type heater.

Collecting Tank Function

Explains the function and operation of the collecting tank.

Separator Working Principles

Introduction to Separation

Introduces the separator's operation and modes (purifier vs. clarifier).

Clarifier vs. Purifier Modes

Explains the processes of clarifier and purifier operations.

Changing Operating Modes

Provides step-by-step instructions for changing the separator's operating mode.

Control Cabinet and Operator Interface

Operator Panel Overview

Details the operator panel, its touch screen, buttons, and control bar.

Sub-equipment Screens

Describes the Feed, Separator, and Pressure control screens.

System Navigation and Alarms

Explains accessing system settings via Overview and managing alarms via Alarm List.

Unit Configuration: Programs

Lists predefined programs and how to select/change them.

Adjustable Parameters and Alarms

Details adjustable parameters, alarm light patterns, and a comprehensive alarm table.

Operating the Oil Cleaning System

Separation Strategy and Modes

Guides on separation time, mode selection, and water/sludge control.

Pre-Start Procedures

Lists essential checks and preparations before starting the unit.

Unit Startup and Operation

Covers starting, running, temperature, flow checks, and operational notes.

Standby and Stop Procedures

Explains how to put the unit in standby and stop it safely.

Hose and Heater Draining

Explains the procedure for draining hoses and the heater.

Troubleshooting Common Issues

Startup and Pump Failures

Addresses issues like unit not starting, pump not starting, or pump stopping.

Separator and Heater Problems

Covers separator stops, noise, vibrations, and heater issues.

Separation Performance Issues

Addresses insufficient separation, no flow, and low flow problems.

Leakage and Overflow Issues

Covers liquid escaping, oil-only flow, leakage when stopped, tank overflow, and heater leaks.

Maintenance and Servicing

Routine Cleaning Procedures

Details manual cleaning of the separator bowl and strainer.

Periodic Maintenance Schedule

Covers annual, biennial tasks, and disc stack maintenance.

Separator Dismantling and Assembly

Provides step-by-step instructions for dismantling, cleaning, and reassembling the separator.

O-Ring Replacement (Purifier;Clarifier)

Provides instructions for replacing O-rings in purifier and clarifier bowls.

Motor Bearing Replacement

Provides step-by-step instructions for replacing motor bearings.

Technical Specifications and Compliance

System Technical Data

Lists system specifications like type, application, media, and operating parameters.

Declaration of Conformity

Contains EU Declaration of Conformity and applied standards.

Installation Guide

Installation Options and Recommendations

Describes three connection methods and general installation recommendations.

Lifting and Handling Procedures

Safe Lifting and Handling Warnings

Details lifting straps, hook distance, and entrapment hazard warnings.

System Diagrams Reference

Electrical System Diagram

Refers to the diagram illustrating the electrical system layout.

Alfa Laval Emmie Specifications

General IconGeneral
BrandAlfa Laval
ModelEmmie
CategoryCleaning Equipment
LanguageEnglish

Related product manuals