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Alfalaval Unique Mixproof - User Manual

Alfalaval Unique Mixproof
120 pages
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TD 449-006_1
ESE00923-EN11 2020-01
Original manual
Instruction Manual
Unique Mixproof Valve (including US version)
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Alfalaval Unique Mixproof Specifications

General IconGeneral
TypeMixproof valve
SealsEPDM, FKM
Temperature-10°C to +140°C
ApplicationDairy, Food, Beverage, Pharmaceutical and Home-Personal Care.
ConnectionClamp, welded
Pressure rating10 bar
Temperature range-20°C to +140°C (depending on seal)
ActuationPneumatic
Operating principleMixproof
MaterialsStainless steel, PTFE, EPDM, FKM

Summary

Safety

Important Information

Key safety guidelines and warnings for valve operation.

Warning Signs

Explains general warning symbols used in the manual.

Safety Precautions

Specific safety measures for installation, operation, maintenance, and transport.

Installation

Unpacking and Intermediate Storage

Steps for safely unpacking and storing the valve.

General Information

General installation guidelines, including valve orientation and stress.

Welding

Procedures and precautions for welding the valve.

Recycling Information

Guidelines for recycling and disposal of packing and valve parts.

Operation

Operation

Basic operational instructions and safety warnings.

Fault Finding and Repair

Table listing common problems, causes, and repair steps.

Recommended Cleaning

Detailed steps and safety precautions for cleaning in place (CIP).

Maintenance

General Maintenance

General maintenance steps, safety checks, and part replacement advice.

Dismantling the Valve

Step-by-step instructions for disassembling the valve.

Lower Plug Seal Replacement

Procedure for replacing the radial seal on the lower plug.

Upper Plug Seal Replacement

Procedure for replacing the axial seal on the upper plug.

Valve Assembly

Steps for reassembling the valve after maintenance.

Actuator Dismantling

Instructions for disassembling the actuator.

Actuator Assembly

Instructions for reassembling the actuator.

Technical Data

Valve Specifications

Specifications, materials, weight, and noise levels of the valve.

Parts List and Service Kits

Valve Configurations

Visual examples of different valve configurations.

Actuator Components

Exploded view and parts list for the actuator.

Plug Setup Overview

Overview of different plug configurations with references to detailed pages.

Plug Setup 1

Detailed parts list and diagram for Plug setup 1.

Plug Setup 2

Detailed parts list and diagram for Plug setup 2.

Plug Setup 3

Detailed parts list and diagram for Plug setup 3.

Plug Setup 4

Detailed parts list and diagram for Plug setup 4.

Plug Setup 5

Detailed parts list and diagram for Plug setup 5.

Plug Setup 6

Detailed parts list and diagram for Plug setup 6.

Plug Setup 7

Detailed parts list and diagram for Plug setup 7.

Plug Setup 8

Detailed parts list and diagram for Plug setup 8.

Plug Setup 9

Detailed parts list and diagram for Plug setup 9.

Plug Setup 10

Detailed parts list and diagram for Plug setup 10.

Plug Setup 11

Detailed parts list and diagram for Plug setup 11.

Plug Setup 12

Detailed parts list and diagram for Plug setup 12.

Plug Setup 13

Detailed parts list and diagram for Plug setup 13.

Plug Setup 14

Detailed parts list and diagram for Plug setup 14.

Plug Setup 15

Detailed parts list and diagram for Plug setup 15.

Plug Setup 16

Detailed parts list and diagram for Plug setup 16.

Valve Body

Diagrams and combinations of valve bodies.

Axial Installation Tool

Diagram and parts list for the axial installation tool.

Radial Installation Tool

Diagram and parts list for the radial installation tool.