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Allen-Bradley PowerFlex 525 User Manual

Allen-Bradley PowerFlex 525
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232 Rockwell Automation Publication 520-UM001G-EN-E - September 2014
Appendix G Safe-Torque-Off Function
Example 3 – Safe-Torque-Off Connection with Coast-to-Stop Action
Using External +24V supply, SIL 3/PL e
Stop Category 0 – Coast
(1) Enclosure Recommended. External wiring failure modes must be considered as described in EN ISO 13849-2. Enclosure or other
measure to exclude these failure modes should be used.
Circuit Status
Circuit shown with guard door closed and system ready for normal drive
operation.
Operating Principle
This is a dual channel system with monitoring of the Safe-Torque-Off circuit and
drive. Opening the guard door will switch the input circuits (S11-S12 & S21-
S22) to the Minotaur monitoring safety relay unit. The output circuits (13-14 &
23-24 & 33-34) will cause the output contact and Safe-Torque-Off Enable circuit
to trip and the motor will coast to stop. To restart the drive, the Minotaur safety
relay must first be reset followed by a valid start command to the drive.
Fault Detection
A single fault detected on the Minotaur safety input circuits will result in the
lock-out of the system at the next operation and will not cause loss of the safety
function.
Closed
Open
External +24V DC
24V DC COM
MSR127TP
Reset
+24V DC
PF 525
Stop
Start
COM
Gate control
power supply
Gate control
circuit
AC line
input power
S1
S2
X1 AUX
X2
A1 Coil
A2
External
contactor
100-C
100S-C
13 23 33
14 24 34
M
A1 S11 S52 S12 13 23 33 41
S21 S22 S34 A2 14 24 34 42
(1)

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Allen-Bradley PowerFlex 525 Specifications

General IconGeneral
Horsepower0.5-30 HP
kW0.4-22 kW
Input Voltage200-240V AC, 380-480V AC
EnclosureIP20, NEMA/UL Type 1
CommunicationsEtherNet/IP
Control MethodsV/Hz, Sensorless Vector
STOSafe Torque Off (STO)
Output Voltage0-Input Voltage
Operating Temperature-20°C to 50°C (-4°F to 122°F)
Storage Temperature-40°C to 85°C (-40°F to 185°F)
Relative Humidity5-95% non-condensing
DimensionsVaries by model
WeightVaries by model

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