508155-01Issue 2108Page 36 of 49
Electric Shock Hazard.
Can cause injury or death. Unit must be
properly grounded in accordance with national
and local codes.
WARNING
Fire Hazard. Use of aluminum wire with this product
may result in a re, causing property damage, severe
injury or death. Use copper wire only with this product.
WARNING
Failure to use properly sized wiring and circuit breaker
may result in property damage. Size wiring and circuit
breaker(s) per Technical Specications and unit rating
plate.
WARNING
Integrated Control Self Check
When there is a call for heat, the Comfort Sync-enabled
integrated control runs a self check. The control checks
for S10 primary limit, S21 secondary limit (s) and S47
rollout switch normally closed contacts. The control also
checks for S102 high heat and S128 low heat prove switch
normally open contacts. Once self check is complete and
all safety switches are operational, heat call can continue.
NOTE: The ignition control thermostat selection DIP switch
is factory-set in the “TWO-STAGE” position.
Sequence of Operation
NOTE: The ignition control thermostat selection DIP switch
is factory-set in the “TWO-STAGE” position.
Applications Using a Two-Stage Thermostat
A - Heating Sequence -- Integrated Control Thermostat
Selection DIP Switch 1 OFF in “Two-Stage” Position
(Factory Setting)
See Figure 25 for ignition control sequence.
1. On a call for heat, thermostat rst-stage contacts
close sending a signal to the integrated control. The
integrated control runs a self-diagnostic program and
checks high temperature limit switches for normally
closed contacts and pressure switches for normally
open contacts. The combustion air inducer is energized
at low speed.
2. Once the control receives a signal that the low pressure
switch has closed, the combustion air inducer begins a
15-second pre-purge in low speed.
NOTE: If the low re pressure switch does not close
the combustion air inducer will switch to high re. After
a 15 second pre-purge the high re pressure switch
will close and the unit will begin operation on high re.
After 10 to 20 seconds of high re operation the unit
will switch to low re.
3. After the pre-purge is complete, a 20-second initial
ignitor warm-up period begins. The combustion air
inducer continues to operate at low speed.
4. After the 20-second warm-up period has ended, the
gas valve is energized on low re (rst stage) and
ignition occurs. At the same time, the control module
sends a signal to begin an indoor blower 30-second
ON-delay. When the delay ends, the indoor blower
motor is energized on the low re heating speed, the
HUM contacts close energizing the humidier and
120V ACC terminal is energized. The furnace will
continue this operation as long as the thermostat has
a rst-stage heating demand.
NOTE: If the indoor thermostat is set on CONTINUOUS
FAN ON mode, the furnace will light on high re
(second-stage) for 60 seconds to improve heat
exchanger warm up. After 60 second warm-up period,
furnace will switch to low re (rst-stage).
5. If second-stage heat is required, the thermostat
second-stage heat contacts close and send a signal to
the integrated control. The integrated control initiates
a 30-second second-stage recognition delay.
6. At the end of the recognition delay, the integrated
control energizes the combustion air inducer at high
speed. The control also checks the high re (second
stage) pressure switch to make sure it is closed. The
high re (second stage) gas valve is energized and the
indoor blower motor is energized for operation at the
high re heating speed.
7. When the demand for high re (second stage) heat
is satised, the combustion air inducer is switched to
the low-re heating speed and the high-re (second
stage) gas valve is de-energized. The low-re (rst
stage) gas valve continues operation. The indoor
blower motor is switched to the low-re heating speed.
8. When the thermostat demand for low-re (rst stage)
heat is satised, the gas valve is de-energized and
the eld-selected indoor blower o delay begins. The
combustion air inducer begins a 5-second post-purge
period.
9. When the combustion air post-purge period is
complete, the inducer, the HUM contacts as well as
the 120V ACC terminals are de-energized. The indoor
blower is de-energized at the end of the o delay.