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Ammann AV23-2 User Manual

Ammann AV23-2
180 pages
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Manual (EN)
AV23-2, AV26-2, AV32-2, AV33-2, AV40-2 Serial No. 22’500-
AV23-2K, AV26-2K, AV32-2K, AV40-2K
Yanmar
ID: 1138310 Revision index: A Issue date January 01, 2010

Table of Contents

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Ammann AV23-2 Specifications

General IconGeneral
BrandAmmann
ModelAV23-2
CategoryConstruction Equipment
LanguageEnglish

Summary

Structure of the Manual

Structure of the Manual

Explains the manual's organization, sections, and emphasizes safety for handling and maintenance.

Pictograms

Explains the meaning of warning and note symbols used throughout the manual for safety.

Identification

Identification

Lists applicable machine models with their width and weight specifications for identification.

Identification Plate

Details the information found on the machine's identification plate for proper identification.

Scope of Delivery

Lists the components included in the delivery and accompanying documents.

Safety

General Working Safety

Outlines essential safety rules for operating the roller and general working practices.

Roller Operation

Covers hazards and safety precautions specific to operating the roller.

Roll-Over Bar (ROPS)

Details safety requirements and checks related to the Roll-Over Protective Structure (ROPS).

Safety Markings on the Machine

Explains the meaning and importance of safety labels and stickers on the machine.

Noise Levels

Provides noise level measurements and recommendations for hearing protection.

Safety (Maintenance)

Lists safety precautions to be observed during maintenance and repair work.

Vibration Hazard

Presents data on whole-body vibration exposure during operation.

Transport and Commissioning

Transport

Covers procedures and safety for transporting the machine, including securing it.

Center of Gravity

Specifies the center of gravity for transport considerations.

Joint Protection

Details securing the articulated joint for transport and safety.

Commissioning

Outlines essential steps and checks before putting the machine into operation.

Overview

Intended Use

Defines the proper applications and operational limits for the roller.

Inappropriate Use

Lists prohibited uses and includes a disclaimer regarding liability.

Component Overview

Identifies key components and controls of the machine through diagrams.

Dashboard (Switches)

Explains the function of various switches on the instrument panel.

Dashboard (Control Lamps)

Describes the purpose of different indicator and warning lamps on the dashboard.

Operation Check

Details checks to perform before or during operation, focusing on warning lamps.

Operating

Driver's Seat

Instructions for adjusting the driver's seat for comfort and safety.

Roll-Over Bar (ROPS)

Procedures for putting up and securing the Roll-Over Protective Structure (ROPS).

Starting the Engine

Step-by-step guide for starting the machine's engine.

Driving and Braking

Explains how to operate the drive levers and apply brakes for movement.

Working Speed

Details selecting and adjusting working speed and vibration frequency.

Turning Off the Engine

Procedure for safely shutting down the machine's engine.

Emergency Stop

Instructions for activating and releasing the emergency stop system.

Parking Brake

Explains the automatic parking brake system and its use.

Sprinkling

Information on checking water and operating the sprinkling system.

Simple/Double Vibration

How to switch vibration on/off and select vibration modes.

Options

Edge Cutter

Operation and use of the edge cutter attachment.

Revolving Warning Light

Installation, operation, and bulb replacement for the warning light.

Roof

Fitting, removing, and transport procedures for the optional roof.

Driver's Platform Cover

Instructions on using the cover to protect the driver's platform.

Reverse Alarm

Details the function and activation of the reverse alarm.

Battery Cut-Off Switch

Explains the operation and function of the battery cut-off switch.

Traction Aid (Flow Divider)

How to activate and use the traction aid for improved grip.

Lighting

Instructions for operating parking, dipped, indicator, and work lights.

Interval Sprinkler

Switching and adjusting the interval sprinkler pause times.

Delayed Seat Contact

Explains the delayed braking function activated by the seat contact switch.

Anti-Adhesive

Information on the anti-adhesive system, its activation, and benefits.

Anti-Adhesive Designations

Specifies manufacturer, description, and part number for anti-adhesive.

1-Point Lifting Eye

How to use the 1-point lifting eye for machine transport.

Automatic Vibration

How to use manual and automatic vibration modes.

Seat Heating

Instructions for switching on and storing the seat heating cable.

ROPS2D

Details the ROPS2D system for rollover risk reduction and its testing.

Maintenance

Important Notes

General notes and warnings related to maintenance procedures.

Roller Maintenance

Outlines daily, weekly, and periodic maintenance tasks for the roller.

Yanmar Engine Maintenance

Details regular checks and services for the Yanmar engine.

Towing and Releasing Brakes

Procedures for releasing brakes to tow the machine in emergencies.

Opening the Hood

Instructions on how to safely unlock and lift the engine hood.

Engine Compartment Inspection Summary

Identifies key components within the engine compartment for inspection.

Inspect Engine Oil Level and Coolant Level

How to check and top up engine oil and coolant levels.

Inspect Fuel Level and Hydraulic Oil Level

Checking and filling fuel and hydraulic oil levels.

Checks – Sprinkler System and Scraper

Procedures for checking and adjusting the sprinkler system and scrapers.

Checks – Tire Pressure

How to check and adjust tire pressure on the pneumatic wheel axis.

Checks – Air Filter Cartridges

Procedures for cleaning and inspecting air filter cartridges.

Checks – Seat Contact and Emergency Stop

How to test the seat contact switch and emergency stop functionality.

Inspect Brakes (Brake Test)

Procedure for testing the machine's brakes.

Lubricate Steering Cylinder Bearing

Instructions for lubricating the steering cylinder bearing with grease.

Removing the Front Water Tank

Steps to disconnect hose, drain, and remove the front water tank.

Removing the Rear Water Tank

Steps to remove holder screws and disconnect the rear water tank hose.

Lubricant Table

Lists recommended lubricants for hydraulic systems and bearings.

Consumables and Tightening Torques

Lists consumables and tightening torques for various screws.

Replace Engine Oil

Detailed steps for draining and topping up engine oil.

Cleaning

Guidelines for cleaning the machine safely and effectively.

Tips

Replacing the Front Bulbs

Step-by-step guide for replacing front bulbs in the light units.

Replacing the Rear Bulbs

Procedure for replacing rear bulbs in the light glass.

Engine Compartment Fuses

Location and identification of fuses in the engine compartment.

Steering Column Fuses

Location and identification of fuses in the steering column.

Battery

Instructions for starting with an external battery and charging.

Storage

Storage

General precautions for storing the machine and its components.

Draining the Water Tank

Steps for cleaning accessories and draining the water tank.

Winterization, Emptying the Water Tank

Procedures for winterizing and emptying the sprinkler system and water tanks.

Draining Diesel

Instructions for draining diesel fuel from the tank.

Hydraulics Diagram

AV23 - AV40 Hydraulics Diagram

The main hydraulics diagram for AV23-AV40 models.

AV23 - AV40 Hydraulics Diagram Legend

Legend explaining the symbols used in the AV23-AV40 hydraulics diagram.

Hydraulic Diagram AV23K-AV40K

The hydraulics diagram for AV23K-AV40K models.

AV23K - AV40K Hydraulics Diagram Legend

Legend for the AV23K-AV40K hydraulics diagram.

AV23K - AV40K Edge Cutter Hydraulics Diagram

Hydraulics diagram specific to the AV23K-AV40K with Edge Cutter.

AV23K - AV40K Edge Cutter Hydraulics Diagram Legend

Legend for the AV23K-AV40K Edge Cutter hydraulics diagram.

Wiring Diagram

Wiring Diagram (Multifunction Display)

Wiring diagram for the multifunction display unit.

Wiring Diagram (Engine Start/Stop)

Wiring diagram for engine start, stop, and related components.

Wiring Diagram (Emergency Stop / Oil Cooler, Diesel Pump)

Wiring diagram for emergency stop, oil cooler, and diesel pump circuits.

Wiring Diagram (Sprinkler)

Wiring diagrams for different sprinkler configurations.

Wiring Diagram (Vibration, ROPS2D)

Wiring diagram for vibration control and ROPS2D system.

Wiring Diagram (Horn, Indicators)

Wiring diagram for horn and indicator systems.

Wiring Diagram (Lights)

Wiring diagram for various lighting functions.

Wiring Diagram (Options)

Wiring diagram for optional features like edge cutter and flow divider.

Wiring Diagram (Operating Lever Control)

Wiring diagram for controls on the operating lever.

Wiring Diagram (Delayed Seat Switch)

Wiring diagram for the delayed seat switch system.

Wiring Diagram Key

Key to understand the elements and symbols used in the wiring diagrams.

Specifications

Dimensions

Provides dimensional drawings and measurements for various models.

Specifications AV2-2

Detailed technical specifications for AV2-2 models.

Specifications AV2-2K

Detailed technical specifications for AV2-2K models.

Specifications AV2-2 Sidefree

Detailed technical specifications for AV2-2 sidefree models.

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