Amtrol BOILER MATE TD-41Z - User Manual

BOILER MATE
TM
TOP-DOWN
INDIRECT-FIRED WATER HEATERS WITH
TOP-MOUNTED COIL
The heat transfer medium should be water. If any product other than water is used, it must be a
non-toxic fluid suitable for human ingestion as determined by the FDA
Your AMTROL BOILER MATE™ has been carefully assembled and factory tested. To enjoy the full service your BOILER
MA
TE™ can pr
ovide, you should r
ead and follow all of the instructions in this manual. When all installation steps have
been completed, make sur
e you also follow the enclosed post-installation and start-up checklists befor
e using your
AMTROL product. You should also read carefully the sections describing proper product maintenance, and follow the
r
equir
ed procedures as you use your BOILER MATE™. Return this booklet to its original envelope, and keep it with the
BOILER MA
TE™.
This manual may become out-of-date by later amendments. Check our web site,
www.amtrol.com or ask your AMTROL supplier for any updates relating to your product.
Our goal is to ensure you are fully satisfied with your new BOILER MATE™. If any questions or concerns arise, call
Technical Service at 401-535-1216.
THIS IS THE SAFETY ALERT SYMBOL. IT IS USED TO ALERT YOU TO POTENTIAL PERSONAL
INJUR
Y AND OTHER HAZARDS. OBEY ALL SAFETY MESSAGES THA
T FOLLOW THIS
SYMBOL TO REDUCE THE RISK OF POSSIBLE INJUR
Y AS WELL AS PROPER
TY DAMAGE.
West Warwick, Rhode Island 02893
INSTALLATION, OPERATION
& MAINTENANCE
INSTRUCTIONS
MODELS: TD-7Z
TD-41Z
TD-7ZDW
TD-41ZDW
WARNING: REVIEW ALL GENERAL SAFETY INFORMATION ON PAGE 3 PRIOR TO INSTALLATION.
Part #: 9040-628 REV
B (7/04)
-1-

Summary

1. GENERAL SAFETY INFORMATION

2. PRE-INSTALLATION CHECKLIST

Wiring Configuration Options

Select between non-priority or priority wiring for system control.

Flow Control Component Selection

Choose between a zone valve or a dedicated circulator for flow.

3. REQUIRED COMPONENTS AND ACCESSORIES CHECKLIST

Separate Circulator Components

List of components for using a separate circulator.

Heating System Circulator Components

List of components for using the existing heating system circulator.

Other Required Components and Materials

Essential additional parts like unions, valves, and expansion tanks.

4. INSTALLATION INSTRUCTIONS

General Installation Guidelines

Boiler short-circuiting, flow loops, unit location, and clearances.

Unit Reversal Procedure

Steps to rotate the unit for optimal connection placement.

Piping Installation

Detailed instructions for connecting cold water and domestic hot water pipes.

Electrical Wiring

Wiring instructions for non-priority and priority systems with schematics.

Post-Installation and Start-Up Checks

Final checks and procedures after plumbing and wiring are complete.

Temperature Setting and Adjustment

How to set and adjust the unit's temperature control for safe operation.

6. OPERATION AND MAINTENANCE

Domestic Water Piping Inspection

Yearly check of domestic water piping for leaks at joints and valves.

Boiler Water Piping Inspection

Yearly check of boiler water piping for leaks at joints and valves.

T & P Relief Valve Inspection

Annual inspection of the temperature and pressure relief valve.

Sediment Inspection and Maintenance

Monthly check for sediment and flushing to maintain performance.

Scale Inspection and Cleaning

Monthly check for scale buildup and cleaning procedures if necessary.

7. REPLACEMENT PARTS

8. TROUBLESHOOTING CHECKLIST

9. SERVICE RECORD

AMTROL BoilerMate Limited Product Warranty

Amtrol BOILER MATE TD-41Z Specifications