Apeks Flight User Manual

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FLIGHT First Stage Regulator Maintenance ManualFLIGHT First Stage Regulator Maintenance Manual
Contents
COPYRIGHT NOTICE ............................................................................................................................................... 3
INTRODUCTION ....................................................................................................................................................... 3
WARNINGS, CAUTIONS & NOTES ......................................................................................................................... 3
SCHEDULED SERVICE............................................................................................................................................ 3
GENERAL GUIDELINES........................................................................................................................................... 3
GENERAL CONVENTIONS ...................................................................................................................................... 4
DISASSEMBLY PROCEDURES ............................................................................................................................... 4
INSPECTION PROCEDURES .................................................................................................................................. 7
REASSEMBLY PROCEDURES ................................................................................................................................ 7
IMMERSION TESTING ........................................................................................................................................... 11
TABLE 1 - TROUBLSHOOTING GUIDE ................................................................................................................. 12
TABLE 2 - RECOMMENDED TOOL LIST ............................................................................................................... 13
TABLE 3 - RECOMMENDED LUBRICANTS AND CLEANERS ............................................................................ 14
CLEANING AND LUBRICATION PROCEDURE .................................................................................................... 15
TABLE 4 -TORQUE SPECIFICATIONS .................................................................................................................. 16
TABLE 5 - TEST BENCH SPECIFICATIONS ......................................................................................................... 16
FLIGHT YOKE EXPLODED PARTS DRAWING ..................................................................................................... 17
FLIGHT DIN EXPLODED PARTS DRAWING ......................................................................................................... 18
FLIGHT NITROX EXPLODED PARTS DRAWING ................................................................................................. 19
Change
No.
Change
Request No.
Description & Comments: Change
Date
New Issue
No.
Changed
By:
Approved
By:
1116 0247 Add details of new O ring pick 16/02/11 04 RH ACD
1147 - notes regarding removal of rubber ring 30/06/11 05 JLH ACD
1175 NA Added Twilight Pt No to Drawing 28/10/11 06 AB ACD
AMENDMENTS RECORD:
Amendments and approval of this document can only be carried out by the relevant people listed on the Approved list of
signatures, which is listed in the Apeks Quality Manual. To instigate a change, a Task / Change request form, (Form No.
‘DESI/10002’), must be completed and passed to the relevant person(s) for approval which are listed on the Approved List of
Signatures. When approval has been granted and recoreded this table can then be completed and the document up issued.

Apeks Flight Specifications

General

Environmental Sealing	Yes
Maximum Working Pressure	232 bar
Inlet Connection	DIN
Material	Brass, reinforced composite
Intermediate Pressure	9-10 bar