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Apeks XL4 Service Manual

Apeks XL4
23 pages
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TECHNICAL SUPPORT
APEKS MARINE EQUIPMENT LTD, NEPTUNE WAY, BLACKBURN, LANCASHIRE. BB1 2BT
Tel: +44 (0) 1254 692200 Fax: +44 (0) 1254 692211 E-mail: info@aqualung.uk Web: www.apeks.co.uk
MAINTENANCE MANUAL
FOR
AUTHORISED TECHNICIANS
Document No. AP5840
Issue 1
13/11/2017
XL4 SECOND STAGE
REGULATOR
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Apeks XL4 Specifications

General IconGeneral
BrandApeks
ModelXL4
CategoryController
LanguageEnglish

Summary

APEXS XL4 REGULATOR MANUAL OVERVIEW

Manual Copyright and Introduction

Manual copyright notice and introduction to factory-prescribed maintenance procedures.

Safety Warnings and Precautions

Details warnings, cautions, and notes indicating potential injury or product damage.

Scheduled Service and Inspection Guide

Recommends annual examination and bi-annual full service for the regulator.

Second Stage Official Inspection Checklist

Outlines the six key checks for a proper second-stage regulator inspection.

GENERAL GUIDELINES AND CONVENTIONS

General Maintenance Guidelines for Technicians

Emphasizes following procedures exactly, using correct tools, and proper parts handling.

Understanding Technical Conventions and Terms

Explains terminology, directional conventions, and part referencing.

REGULATOR DISASSEMBLY PROCEDURES

XL4 REGULATOR DISASSEMBLY STEPS

Hose Removal and Inspection

Details steps for removing the hose and inspecting crimps for damage.

Exhaust Tee and Mouthpiece Removal

Instructions for detaching the exhaust tee and removing the mouthpiece.

Front Cover and Diaphragm Removal

Guides on removing the clamp ring, inner locking ring, friction ring, and diaphragm.

Venturi Lever and Spindle Removal

Instructions for safely removing the Venturi lever and spindle components.

CONTINUED DISASSEMBLY OF XL4 REGULATOR

Venturi Lever Extraction from Case

Step-by-step removal of the Venturi Lever from the regulator case.

Valve Seat and Inlet Shroud Removal

Details on unscrewing the valve seat and separating the inlet shroud.

Spindle Assembly Extraction

Procedure for removing the spindle assembly using specific tools.

XL4 REGULATOR INSPECTION PROCEDURES

Exhaust Valve Condition Check

How to inspect the exhaust valve for condition and seating surface cleanliness.

Purge Button Assembly Integrity

Checking the purge button and its spring for proper seating.

Venturi Lever and Spindle Condition

Checking the Venturi lever for stress and the spindle for damage.

XL4 REGULATOR REASSEMBLY PROCEDURES

Spindle Body Assembly Steps

Step-by-step guide to assembling the spindle body with its components.

Fitting Spindle Assembly into Case

Instructions on how to correctly insert the spindle assembly into the regulator case.

CONTINUED XL4 REGULATOR REASSEMBLY

Spindle Assembly and Case Integration

Final steps for inserting the spindle assembly and ensuring proper fit.

Valve Seat and Inlet Fitting Installation

Procedures for installing the valve seat and inlet fitting assembly.

Diaphragm and Locking Ring Installation

Procedures for seating the diaphragm, friction ring, and inner locking ring.

FINAL ASSEMBLY OF XL4 REGULATOR

Complete Regulator Reassembly Steps

Detailed sequence for reassembling the purge button, cover, venturi lever, exhaust tee, and hose.

Diaphragm Sealing Verification Method

Method to verify the diaphragm seal by creating a vacuum.

XL4 REGULATOR FINAL TESTING

Setting the Lever Height Adjustment

How to use tools to adjust the lever height for optimal performance.

Gas Flow and Free Flow Test Procedures

Procedures for checking air flow and performing a free flow test.

XL4 REGULATOR PERFORMANCE TESTS

Second Stage Opening Effort Test

Method to measure and adjust the opening effort using specific tools.

Immersion Leak Test

Performing leak checks by submerging the regulator in water.

Subjective Breathing Test Evaluation

Evaluating breathing characteristics for proper function.

CLEANING AND LUBRICATION PROCEDURE

General Cleaning of Metal Parts

Steps for cleaning brass, stainless-steel, and anodised aluminium parts.

General Cleaning of Plastic and Rubber Parts

Procedures for cleaning plastic, composite, rubber components using soapy water.

SPECIALIZED CLEANING AND OXYGEN USE

General Hose Cleaning Guidelines

Guidelines for cleaning regulator hoses, referring to a separate document.

Cleaning Parts for Nitrox and Oxygen Use

Specific cleaning methods for parts used with Nitrox and Oxygen.

FINAL WIPING, INSPECTION AND LUBRICATION

Wiping and Visual Inspection of Parts

Instructions for wiping parts and performing a visual inspection for contaminants.

Lubrication and Dressing for O-rings

Guidance on lubricating O-rings with compatible grease for different uses.

Disinfecting Multi-Use Equipment

Precautions for disinfecting equipment used in training or rental.

XL4 2ND STAGE EXPLODED PARTS DIAGRAM

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