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Applied Motion Products STAC6 Series - User Manual

Applied Motion Products STAC6 Series
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STAC6-S STAC6-S-220
STAC6-Q STAC6-Q-220
STAC6-QE STAC6-QE-220
STAC6-Si STAC6-Si-220
STAC6-C STAC6-C-220
920-0029 Rev. B
11/19/2010
STAC6
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Applied Motion Products STAC6 Series Specifications

General IconGeneral
ModelSTAC6 Series
Product TypeStepper Drive
MicrosteppingYes
Motor Types2-phase stepper motors
Current Rating6.0 A
Communication InterfaceRS-485
I/ODigital inputs and outputs
Protection FeaturesOver-voltage, over-current, short-circuit

Summary

Safety Instructions

General Safety Precautions

General safety advice for installation, operation, and maintenance of the STAC6.

ESD and Environmental Precautions

Precautions against ESD, heat, moisture, and conductive particles.

Over-Current Protection

Drive Protection Mechanisms

Hardware circuits protecting against phase-to-ground and phase-to-phase shorts.

Block Diagrams

STAC6-Si;Si-220 Block Diagram

Internal components and connections for Si models.

STAC6-S;Q;QE Block Diagrams

Diagrams for S, Q, and QE models, highlighting differences.

STAC6-C Block Diagram

Internal components and connections for C models.

Motion Control Options

STAC6-S Control Features

Basic drive: analog, digital, and host command input.

STAC6-Q;QE Control Features

Programmable drive: Q controller, complex motion, math functions.

STAC6-Si Control Features

Programmable drive: Si indexer, easy-to-use software, integration.

STAC6-C Control Features

CANopen Node: DSP402 modes, Q programming with CANopen.

Getting Started

Required Equipment and Software

Lists power, motor, PC, and software needed for setup.

Initial Setup and Connection Steps

Step-by-step guide for connecting drive, PC, motor, and applying power.

PC Connectivity

RS-232 Connection Guide

Instructions for connecting drive to PC via RS-232, including cautions.

RS-485 Connection Guide

Details for connecting drive to PC via RS-485, two/four wire systems.

USB to RS-485 Conversion

Options for USB to RS-485 conversion adapters and settings.

Assigning Network Addresses

Procedure for assigning unique addresses in multi-axis RS-485 systems.

CANopen Network Configuration

Network Connection and Termination

How to connect the drive to a CANopen network with termination resistors.

Node ID Setup

Setting the unique Node ID using software and hardware switches.

Bit Rate Configuration

Setting the network bitrate using the rotary switch.

AC Power Connection

Wiring AC Power

Instructions for wiring AC power, including wire gauge and voltage considerations.

Fusing and Line Filtering

Guidance on internal/external fusing and CE EMC line filters.

Motor Connections

Connecting Recommended Motors

How to connect motors, recommended cables, and shielded wires.

Wiring Other Motor Types

Wiring diagrams for 4, 6, and 8 lead motors.

Encoder Integration

Encoder Connection Details

Pin assignments and connection of encoders to the STAC6 drive.

Stall Prevention and Hard Stop

Configuring stall detection, prevention, and hard stop faulting features.

Wiring Inputs and Outputs

IN;OUT1 Connector Overview

Detailed pinout for the IN/OUT1 connector on all STAC6 drives.

IN;OUT1 Digital Inputs

Connecting high-speed STEP/DIR and other digital inputs to IN/OUT1.

IN;OUT1 Digital Outputs

Wiring for brake, motion, and fault indicator outputs on IN/OUT1.

IN;OUT1 Analog Inputs

Configuration and use of analog inputs for speed and position control via IN/OUT1.

IN;OUT2 Connector Features

IN;OUT2 Digital Inputs

Connecting digital inputs to the IN/OUT2 connector (IN1-IN6).

IN;OUT2 Digital Outputs

Wiring expanded programmable outputs on the IN/OUT2 connector.

IN;OUT2 Analog Inputs

Using the auxiliary analog input (Ain 1) on the IN/OUT2 connector.

Recommended Motors

HT23 Series Motor Specifications

Specifications for HT23 series motors, including torque, resistance, and length.

HT34 Series Motor Specifications

Specifications for HT34 series motors, including torque, resistance, and length.

Motor Dimensions

HT23 Motor Dimensions

Physical dimensions and mounting details for HT23 series motors.

HT34 Motor Dimensions

Physical dimensions and mounting details for HT34 series motors.

HT34 Shaft Details

Detailed diagrams of shaft configurations for HT34 motors.

Torque-Speed Curves

NEMA 23 Motor Curves

Torque-speed performance curves for NEMA 23 motors (110V and 220V).

NEMA 34 Motor Curves

Torque-speed performance curves for NEMA 34 motors (110V and 220V).

Drive Mounting and Environment

Mounting Instructions

Guidance on securely mounting the drive to a surface for heat dissipation.

Environmental Precautions

Warnings about operating temperature, moisture, and air flow.

Mechanical Outline

STAC6 Drive Physical Dimensions

Diagram showing overall physical dimensions and connector placement.

Technical Specifications

Power Amplifier Specifications

Details on amplifier type, current control, and power supply.

Controller and Interface Specifications

Specs for storage, inputs, resolution, encoder, and interface.

Connectors and Accessories

Mating Connector Types

Lists connectors for motors, power, I/O, and encoders.

Recommended Accessories

Lists breakout boxes, cables, and USB adapters.

Alarm Codes and Troubleshooting

STAC6 Drive Error Codes

Table of alarm codes, LED patterns, and error descriptions for diagnosis.