ARB AIRLOCKER RD208 - Table of Contents

Table of Contents:
1
1 Introduction
3
1.1
Pre-Installation Preparation
3
1.2
Tool-Kit Recommendations
4
2 Removing the Existing Differential
5
2.1
Vehicle Support
5
2.2
Differential Fluid Drain
5
2.3
Removing the Axles and Differential
5
2.4
Marking the Bearing Caps
6
2.5
Checking the Current Backlash Amount
7
2.6
Removing the Differential Carrier
8
3 Installing the Air Locker
9
3.1
Mounting the Ring Gear
9
3.2
Installing the Carrier Bearings
10
3.3
Drilling and Tapping the Bulkhead Port
11
3.4
Checking for Assembly Clearance
12
3.5
Final Air Locker Assembly
13
3.6
Checking the Backlash
14
3.7
Installing the Seal Housing
15
3.8
Setting up the Bulkhead Fitting
16
3.9
Profiling the Seal Housing Tube
19
3.10
Bench Testing the Air Locker
21
3.11
Reinstalling the Differential & Axles
22
4 Installing the Air System
23
4.1
Mounting the Solenoid
23
4.2
Running & Securing the Air Line
25
4.3
Connection to the Bulkhead Fitting
26
5 Mounting & Connecting the Electrical System
27
5.1
Mounting the Actuator Switch(es)
27
5.2
Wiring the Actuator System
28
6 Testing & Final Assembly
31
6.1
Leak Testing
31
6.2
Testing the Air Locker Actuation
31
6.3
Filling the Differential
32
6.4
Post-Installation Check List
33
7 Parts List
35
7.1
Exploded Assembly Diagram
35
7.2
Specifications
35
7.3
Itemized Parts List
36