ariazone 5001 - User Manual

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ARIAZONE 5001 FULLY AUTOMATIC REFRIGERANT PROCESSOR
OPERATORS MANUAL
Contents Page
1. Introduction......................................................................................................... 2
2. Safety ................................................................................................................. 3
3. Technical Features ............................................................................................. 4
4. Displays Descriptions ......................................................................................... 5
5. Ariazone 5001 Main Parts & Features ................................................................ 6
6. Preparing the machine for use ........................................................................... 8
7. Printer (if fitted) ...................................................................................................10
8. Cylinder filling procedure ................................................................................... 12
9. Connecting Ariazone 500-1FA to the A/C system ............................................. 13
10. Step by Step Servicing Procedure ................................................................... 14
10.1. Recovery & Recycling Mode ......................................................................... 14
10.2. Evacuation Mode ...........................................................................................16
10.2a. Leak testing (vacuum)…………………………………………………………...16
10.3. Oil or UV dye Injection Mode ........................................................................ 17
10.4. Refrigerant Charge Mode ............................................................................. 18
11. One Cycle Servicing Procedure ....................................................................... 19
11.1. Conditions that will prevent automatic cycle procedure ................................. 21
12. Cylinder Air Purge ............................................................................................ 22
13. Unit Service Procedure .................................................................................... 23
15. Unit Calibration Procedure ............................................................................... 24

Summary

Introduction

Safety Guidelines

Technical Specifications

Display and Indicator Guide

Component Identification

Analog Gauges

Displays suction and discharge pressures and temperatures.

Digital Display

Three-digit LED display for refrigerant weight and status.

Mode Enunciator

LED group and membrane switches for mode selection and status.

Console Hand Valves

Valves on console to control refrigerant flow.

Service Hoses

Hoses for connecting to A/C system service ports.

Quick Couplers

Connects Ariazone to A/C service ports safely.

Moisture Indicator

Indicates refrigerant moisture and filter change intervals.

Vacuum Pump Oil Level Indicator

Check oil level for proper vacuum pump performance.

Recovered Oil Reservoir

Collects and measures recovered oil.

Oil Storage Reservoir

Stores and injects oil into the A/C system.

Cylinder Platform Scale

Displays refrigerant amount in storage cylinder.

Refrigerant Storage Cylinder

Stores recovered and purified refrigerant.

Non-condensable Indicator

Pressure gauge for air build-up in storage cylinder.

PC Communication Port

Port for PC connectivity (if fitted).

Vapour Hose

Hose for connecting to cylinder's vapour port.

Liquid Hose

Hose for connecting to cylinder's liquid port.

Adapter Hose

Hose used for specific connections.

Vacuum Port

Port for attaching a micron gauge.

Power Switch

Main power on/off switch.

Printer

For printing operation reports.

Initial Setup and Preparation

Mode Selection

Procedure for selecting operational modes on the console.

Evacuate Refrigerant Cylinder

Steps to evacuate a refrigerant cylinder before use.

Cylinder Placement and Connection

Securing the cylinder to the platform and connecting hoses.

Printer Operation

Printing Report

Describes the report generated after each operation.

Cylinder Filling Procedure

Filling from Disposable Cylinder

Procedure for filling from a disposable cylinder.

Filling from Refillable Cylinder

Procedure for filling from a refillable cylinder.

A;C System Connection

Individual Function Operation

Recovery & Recycling Mode

Recovers, purifies, and stores refrigerant for reuse.

Recovered Oil Drain

Automatic draining of recovered oil after recovery.

Conditions Halting Recovery

Lists conditions that stop the recovery process.

Evacuation Mode

Leak Testing

Procedure to check for vacuum leaks after evacuation.

Oil and UV Dye Injection

Conditions Preventing Oil Injection

Reasons why oil injection may not occur.

Refrigerant Charging

Conditions Preventing Refrigerant Charging

Reasons why refrigerant charging may not occur.

Automatic Cycle Operation

Conditions Preventing Automatic Cycle

Lists reasons why the automatic cycle might be halted.

Cylinder Air Purge

Maintenance and Service

Filter Dehydrator Replacement

Steps to replace the filter dehydrator.

Vacuum Pump Oil Drain & Refill

Procedure for draining and refilling vacuum pump oil.

Calibration Procedures

Refrigerant Cylinder Load Cell Calibration

Calibrating the weight scale for the refrigerant cylinder.

Recovered Oil Vessel Load Cell Calibration

Calibrating the weight scale for the recovered oil vessel.

New Oil Vessel Load Cell Calibration

Calibrating the weight scale for the new oil vessel.

Adjust Date;Time

Setting the unit's date and time, requires printer.

ariazone 5001 Specifications

General

Brand	ariazone
Model	5001
Category	Battery Charger
Language	English