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ATECH CRATER-06 A - User Manual

ATECH CRATER-06 A
20 pages
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CRATER-06 A
AUTOMATIC UPCUT MITER SAW
USER’S MANUAL
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ATECH CRATER-06 A Specifications

General IconGeneral
BrandATECH
ModelCRATER-06 A
CategorySaw
LanguageEnglish

Summary

General Information

Introduction

Provides an overview of the user manual's purpose and importance for safe operation.

Distributor Information

Contact details and information for ATech Machine, Inc. for inquiries and support.

Machine Definition and Usage

Machine Definition

Describes the upcut miter saw's design for cutting aluminum, vinyl, and wood with adjustable speed.

Technical Features

Details specifications like motor power, blade size, RPM, air pressure, and dimensions.

Cutting Diagram

Illustrates cutting capacities at various angles for the Crater Ø450 mm saw.

Overall Dimensions

Provides detailed measurements and diagrams of the machine's physical size.

Parts List and Drawings

Lists machine components with corresponding part numbers and includes technical illustrations.

Control Panel Overview

Identifies buttons and components on the operator and pneumatic control panels.

Pneumatic Circuit Scheme

Diagram illustrating the pneumatic system, including valves, cylinders, and clamps.

Electric Power Scheme

Diagram showing the electrical connections and power supply for the machine.

Safety

Safety Information

Explains the importance of safety symbols and adhering to instructions to prevent injury.

Accident Prevention

Details machine compliance with safety directives and employer/operator responsibilities.

General Safety Information

Provides guidelines on cable management, personal protective equipment, and workspace cleanliness.

Safety Symbols and Meanings

Defines various safety symbols and their corresponding warnings and recommended actions.

Machine Transport

Machine Installation

Installation Preparation

Ensures the machine is placed on a stable surface and considers overall dimensions for positioning.

Electrical Connection

Details requirements for three-phase wiring and socket connections by a qualified electrician.

Air Pressure Adjustment

Guides on adjusting air pressure using the conditioner knob and setting the correct bar pressure.

Machine Safety Information

Machine Safety Information

Prohibits removing protective equipment and emphasizes operating with correct voltage and qualified personnel.

Operation

Miter Cuts

Instructions for performing miter cuts, including clamping, angle setting, and safety precautions.

Safe Saw Blade Installation

Power Off and Access

Instructions to turn off the main switch and open the right-hand cover for access.

Remove Saw Blade Screw

Details on removing the M10 screw using an allen key to detach the saw blade.

Remove Washers and Coupling

Instructions for removing the washer, outer coupling, and Saw Flange parts.

Remove Saw Blade

Guide on how to carefully remove the saw blade from the shaft.

Reassemble Parts

Instructions for refitting washers, Saw Flange, and tightening the M10 screw.

Saw Blade Maintenance

Guidance on sharpening or changing the saw blade based on material and cutting quality.

New Saw Blade Selection

Information on selecting new saw blades from ATech, specifying bore diameters.

Safe Motor Belt Installation

Power Off and Access Belt Cover

Turn off the main switch and open the front door to access the motor belt.

Remove Belt Cover Screw

Procedure for removing the M6 screw to access the motor belt cover.

Remove Belt Cover

Instructions for removing the protective cover for the motor belt.

Loosen Belt Tension Bolt

Guide to loosening the M10 key-head bolt for belt adjustment or replacement.

Loosen Motor Block Screws

Instructions for loosening M8 screws to adjust or change the motor belt.

Change Motor Belt

Procedure for changing the motor belt by loosening the motor block.

Maintenance

Routine Controls and Maintenance

Covers daily checks, cleaning, and preparation before starting work on the machine.

Hydro-Pneumatic Cylinder Air Discharge

Step-by-step guide to remove air from the hydro-pneumatic cylinder assembly.

Hydro-Pneumatic Cylinder Oil Adding

Procedure for adding the correct oil to the hydro-pneumatic cylinder after air discharge.

Spray Mist Lubrication System Maintenance

Instructions for maintaining the pneumatic spray mist lubrication system, including coolant.

End of Day Care

Steps for cleaning and protecting the machine after daily use, including disconnecting power.

Troubleshooting

Low Surface Quality Troubleshooting

Addresses issues like rough surfaces, large chips, and visible saw blade traces.

Motor Not Working Troubleshooting

Diagnoses problems when the motor does not start despite pressing the start button.

Pneumatic Clamps Not Working Troubleshooting

Troubleshoots issues with pneumatic clamps not functioning, often due to air pressure.

Saw Blade Reverse Rotation Troubleshooting

Resolves issues related to the saw blade rotating in the wrong direction due to wiring.

No Lubrication Troubleshooting

Addresses lubrication problems, checking oil level, fluidity, and valve operation.

Low Lubrication Troubleshooting

Troubleshoots reduced lubrication, potentially related to the sprayer or dimmer setting.