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Atlas Copco GA50 (W) VSD User Manual

Atlas Copco GA50 (W) VSD
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Instruction book for
stationary compressors
GA50 (W) VSD and
GA90 (W) VSD
Important: This book must be used together with the "User manual for Elektronikon®
regulator for GA50 VSD and GA90 VSD compressors"
Industrial Air Division - B-2610 Wilrijk - Belgium
Registration code
Collection: APC G VSD
Tab: 38
Sequence: 980
Replaces
No. 2920 1190 04
No. 2920 1190 05
1997-06
This instruction book meets the requirements for instructions specified by the
machinery directive 89/392/EEC and is valid for CE as well as non-CE labelled
machines
*2920119005*

Table of Contents

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Atlas Copco GA50 (W) VSD Specifications

General IconGeneral
BrandAtlas Copco
ModelGA50 (W) VSD
CategoryAir Compressor
LanguageEnglish

Summary

Leading Particulars

General Description

Overview of the GA50 (W) VSD and GA90 (W) VSD compressors.

Air Flow

Details the process of air intake, compression, and discharge.

Oil System

Explains the oil circulation, filtering, and cooling system.

Cooling and Condensate Drain Systems

Describes the air and oil cooling systems and condensate drainage.

Regulating System

Details how the compressor output is matched to air consumption.

Electrical System

Lists the main components of the compressor's electrical system.

Elektronikon Control Module

Introduces the control module and its components.

Elektronikon Regulator

Explains the functions of the regulator in controlling and protecting the compressor.

Control Panel

Details the components and functions of the control panel interface.

General Alarm LED

Explains the meaning and causes of the general alarm LED.

Selecting a Menu

Guides on navigating and selecting menus on the control panel.

Function Keys

Describes the functions of the various keys on the control panel.

Electric Cabinet

Details the components within the electric cabinet.

Installation

Dimension Drawings (GA50 VSD)

Dimensional drawings for the GA50 VSD compressor.

Dimension Drawings (GA50 W VSD)

Dimensional drawings for the GA50 W VSD compressor.

Dimension Drawings (GA90 VSD)

Dimensional drawings for the GA90 VSD compressor.

Dimension Drawings (GA90 W VSD)

Dimensional drawings for the GA90 W VSD compressor.

Electric Cable Size

Specifies required electric cable sizes and installation notes.

Installation Proposal

Offers recommendations for compressor installation and pipe length calculation.

Electrical Connections

Details general steps for making electrical connections.

Cooling Water Requirements

Lists recommended maxima for cooling water quality.

Operating Instructions

Safety Precautions

Operator safety measures and general warnings.

Altitude Operation

Guidance for operating compressors at high altitudes.

Moving/Lifting

Instructions for safely moving and lifting the compressor.

Initial Start-up

Step-by-step guide for the initial start-up procedure.

Before Starting

Pre-start checks and preparation, including oil level.

Starting

Procedures for starting the compressor, including remote control.

During Operation

Guidelines for checking compressor status during operation.

Checking the Display

How to interpret readings and messages on the display.

Stopping

Procedures for normal and emergency stopping of the compressor.

Taking Out of Operation

Steps for decommissioning or long-term storage of the compressor.

Maintenance

Preventive Maintenance Schedule

Schedule of maintenance tasks based on time or running hours.

Compressor Motor

Instructions for regreasing compressor motor bearings.

GA50 VSD Compressor Motor Regreasing

Specific regreasing procedure for GA50 VSD motor bearings.

GA90 (W) VSD Compressor Motor Regreasing

Specific regreasing procedure for GA90 VSD motor bearings.

Oil and Oil Filter Change Interval

Specifies intervals for changing oil and oil filters.

Oil Specifications

Details the types of oil recommended for the compressor.

Atlas Copco Roto-injectfluid Oil

Information and ordering details for Roto-injectfluid.

Mineral Oil Specifications

Guidelines for using mineral oil as an alternative.

Oil Change Procedure

Step-by-step procedure for changing the compressor oil.

Oil Filter Change

Procedure for changing the oil filter element.

Oil Separator Change

Steps for replacing the oil separator.

Storage After Installation

Recommendations for storing the compressor after installation.

Service Kits

Information on available service kits and their contents.

Adjustments and Servicing Procedures

Air Filter

General information and recommendations for air filter maintenance.

Air Filter Recommendations

Best practices for handling and replacing air filters.

Air Filter Servicing

Specific servicing steps for air filters on different models.

GA50 (W) VSD Air Filter Servicing

Procedure for servicing the air filter on the GA50 (W) VSD.

GA90 (W) VSD Air Filter Servicing

Procedure for servicing the air filter on the GA90 (W) VSD.

Coolers

Guidance on cleaning air-cooled and water-cooled compressors.

Safety Valve

Instructions for operating and testing the safety valve.

Problem Solving

Mechanical Faults and Suggested Remedies

A guide to diagnosing and resolving common mechanical issues.

Condensate Not Discharged

Troubleshooting steps for condensate discharge problems.

Low Compressor Air Output or Pressure

Diagnosing and fixing issues with low air output or pressure.

Safety Valve Blows

Identifying causes for the safety valve blowing.

High Element or Air Outlet Temperature

Troubleshooting high element or air outlet temperatures.

Motor Temperature Above Normal

Diagnosing and resolving motor overheating issues.

Principal Data

Readings on Display

Explains how to read and interpret display information.

Safety Valve Settings

Lists the specified safety valve pressure settings.

Circuit Breaker Settings

Details the settings for circuit breakers.

Circuit Breaker Settings (GA50 W VSD)

Circuit breaker settings specific to the GA50 W VSD.

Circuit Breaker Settings (GA90 W VSD)

Circuit breaker settings specific to the GA90 W VSD.

Compressor Specifications

General specifications for the compressor.

Reference Conditions

Specifies the reference conditions for compressor data.

Specific Data (GA50 W VSD)

Detailed technical data for the GA50 W VSD model.

Specific Data (GA90 W VSD)

Detailed technical data for the GA90 W VSD model.

SI to British Units Conversion List

Provides conversion factors between SI and British units.

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