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Atlas Copco LP 13-30 P User Manual

Atlas Copco LP 13-30 P
24 pages
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Safety and operating instructions
Hydraulic power packs
LP
13-30 P
© Construction Tools EOOD | 3392 5254 01 | 2017-04-13
Original instructions
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Atlas Copco LP 13-30 P Specifications

General IconGeneral
Oil tank volume13 liters
Oil flow30 l/min
EngineHonda GX 270
Weight92 kg
Dimensions1050 x 590 x 740 mm

Summary

Introduction

About the Safety and operating instructions

Provides knowledge for efficient and safe use of power packs and advice for regular maintenance.

Safety instructions

Safety signal words

Defines danger, warning, and caution signals to indicate hazardous situations and potential injury.

Personal precautions and qualifications

Specifies requirements for qualified operators, physical ability, and use of common sense.

Personal protective equipment

Lists essential protective gear including helmet, hearing, eye, respiratory protection, gloves, and boots.

Drugs, alcohol or medication

Warns against operating the machine under the influence of substances that impair judgment.

Installation, precautions

Hydraulic oil at high pressure

Warns of risks from high-pressure hydraulic oil penetrating skin and advises on leak checking.

Hydraulic oil

Highlights risks of spilled hydraulic oil causing burns, slips, and environmental harm.

Skin eczema

Warns that hydraulic oil can cause eczema and advises protective measures and hygiene.

Moving parts

Caution regarding crushed hands/fingers when working near moving parts or adjusting controls.

Operation, precautions

Explosion hazard

Warns of explosion risk from sparks in certain environments and advises against explosive atmospheres.

Fuel hazard

Details flammability of fuel, explosion risk of fumes, and safe handling practices for fuel.

Exhaust gas hazard

Warns about poisonous carbon monoxide in exhaust fumes and advises on ventilation.

Dust and fume hazard

Addresses risks of respiratory disease and other injuries from dust/fumes, recommending controls and PPE.

Overheated power pack

Warns that the power pack can overheat, causing burns, and advises against blocking coolers or running without a fan.

Slipping, tripping and falling hazards

Highlights risks from hoses or objects causing slips and falls, advising on clearing the area and maintaining balance.

Electrical hazard

Warns that the machine is not insulated and contact with electricity can cause serious injury or death.

Involuntary start

Warns that involuntary start can cause injury and advises keeping hands away from controls and knowing emergency shutdown.

Noise hazard

Addresses risks of hearing loss from high noise levels and recommends risk assessment, PPE, and proper operation.

Nominal pressure

Warns that exceeding nominal pressure can cause damage and injury, advising use of appropriate tools.

Fire hazard

Alerts to fire risk and recommends appropriate fire extinguishers.

Maintenance, precautions

Machine modification

Prohibits machine modification and stresses use of approved parts and timely replacement of worn components.

Hot components

Warns that engine and hydraulic components can become hot, causing burns, and advises against touching them.

Accessory hazards

Warns of accidental engagement of accessories when power is connected, advising against inspection/cleaning with power connected.

Storage, precautions

Storage

Advises keeping the machine and tools in a safe, dry, and locked place out of reach of children.

Overview

Design and function

Describes the Atlas Copco LP 13-30 P as a hydraulic power pack for breakers and other machines.

Main parts

Labels

Explains the importance of labels for personal safety and maintenance, and their readability.

Data plate

Details information found on the data plate, including machine type, pressure, and EC approval.

Noise level label

Indicates the label for guaranteed noise level according to EC directive 2000/14/EC.

EHTMA

Explains EHTMA categorization of power packs and tools by flow rate and pressure.

EHTMA category

Highlights the importance of using compatible EHTMA categories for power sources and tools.

Safety label

Refers to safety labels providing crucial operational and safety information.

Fuel label

Identifies the label indicating fuel type and related safety information.

Lifting point label

Shows the label indicating the correct lifting points for the machine.

Installation

Whipping hydraulic hose

Warns of severe injury risk from whipping hoses and advises depressurizing before loosening connections.

Quick-release couplings

Describes Flat-Face quick-release couplings, their function, and the importance of cleanliness.

Hydraulic oil

Hydraulic oil

Recommends environmentally friendly oil, specifies viscosity requirements, and temperature limits for operation.

Hydraulic control and connectors

Explains the function of the by-pass valve and the feed/return connectors for hydraulic circuits.

Hoses and connections

Ensures compatibility between power pack and machine, and provides steps for connecting/disconnecting hoses.

Connecting hoses

Step-by-step guide for safely connecting hydraulic hoses to the power pack and filling the circuit.

Disconnecting hoses

Provides instructions for safely disconnecting hydraulic hoses from the power pack.

Hose length

Recommends maximum hose lengths based on flow rate for optimal performance and safety.

Check the hydraulic system

Check the hydraulic system

Details the procedure for checking hydraulic oil flow and pressure relief valve using test equipment.

Transport

Transport

Provides guidelines for securing and transporting the power pack safely and upright.

Operation

Involuntary start

Reiterates the warning about involuntary starting and its potential for injury.

Operating

General guidance for operating the machine.

Preparation before starting

Lists essential checks before starting the power pack, including safety labels, damage inspection, and fluid levels.

Start and stop

Provides instructions for starting and stopping the engine.

Starting the engine

Step-by-step guide for starting the engine, including switch, fuel control, and choke operation.

Stopping the engine

Instructions for turning off the engine using the switch and fuel control.

When taking a break

Advises on safely stopping the machine during breaks or when leaving the workplace.

Maintenance

Maintenance

Emphasizes regular maintenance for safe and efficient use, advising on cleaning and authorized parts.

Every day

Lists daily checks and maintenance tasks, including inspection, cleaning of by-pass valve, and fluid level checks.

Check hydraulic oil filter

Details how to check and replace the hydraulic oil filter based on gauge readings.

Every three months

Specifies maintenance tasks to be performed every three months, including checking fasteners and cleaning air cleaner.

Every 300 hours or every year

Outlines major maintenance tasks like changing hydraulic oil and filter, and washing the tank.

Troubleshooting

Troubleshooting

Provides a guide to common problems, their causes, and solutions for engine and hydraulic system issues.

Disposal

Disposal

Provides guidelines for environmentally responsible disposal of used machines and fluids.

Technical data

Machine data

Lists detailed specifications for the LP 13-30 P, including dimensions, weight, flow rate, and engine type.

Noise declaration statement

Explains noise measurement standards and the interpretation of declared noise values.

Noise data

Noise data

Presents specific sound pressure and sound power level data for the LP 13-30 P.

EC Declaration of Conformity

EC Declaration of Conformity (EC Directive 2006/42/EC)

Declares compliance with EU directives for machinery and noise, listing applied standards and representatives.