Atlas Copco XAS96JD - Maintenance; Use of Service Paks; Preventive Maintenance Schedule

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4 Maintenance
4.1 Use of Service Paks
Service Paks include all genuine parts needed for normal
maintenance of both compressor and engine. Service
Paks minimize downtime and keep your maintenance
budget low.
Order Service Paks at your local Atlas Copco dealer.
4.2 Preventive Maintenance Schedule For
The Compressor
The schedule contains a summary of the maintenance instructions.
Read the respective section before taking maintenance measures.
When servicing, replace all disengaged packings, e.g. gaskets, 0-
rings, washers.
For engine maintenance refer to Engine Operation Manual.
The maintenance schedule has to be seen as a guideline for units
operating in a duty environment typical to compressor
applications. Maintenance schedule can be adapted depending on
application environment and quality of maintenance.
MAINTENANCE SCHEDULE Daily Initially
Around 50 hours
Normal
Or every 200 hours
Yearly
Or every 1000 hours
Remarks
SERVICE PAK
Supplied with units
Engine oil level Check
Compressor oil level Check
Air filter dust valve Empty
Fuel filter water drain Drain
Air intake vacuum indicator Check
Electrolyte level and terminals of battery Check Check Check
Tire pressure Check Check Check
Leaks in air-, oil- or fuel system Check Check Check
Oil cooler package Clean Clean
Engine minimum and maximum speeds Check Check Check
Torque of wheel nuts Check Check Check
Brake system (if installed) Check/Adjust Check/Adjust Check/Adjust
Safety valve Test
Door Hinges Grease Grease
Towing eye shaft or ball coupling and its shaft Grease Grease
Shut-down switches Check
Pressure drop over separator element (2) Measure Replace
Fan v-belt (3) Adjust Adjust Adjust
Fuel tank Clean Clean
Compressor oil Change
Compressor oil filter Replace Replace
Air filter element (1) Replace
Engine oil (3) Change Change Change
Engine oil filter (3) Replace Replace Replace
Fuel filter (3) Replace Replace Replace
Engine intake and exhaust valves (3) Adjust
Inspection by Atlas Copco Service technician
ù
(1) More frequently when operating in a dusty
environment.
(2) Replace the element when the pressure drop
exceeds 11.5 psi.
(3) Refer to the John Deere instruction manual.
ùù Keep the bolts of the housing, the lifting eye, the towbar and the axle securely tightened. A Refer to ‘Technical
specifications for the torque values.