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Atlas Copco ZR 110 - Page 256

Atlas Copco ZR 110
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Step Action
2 On compressors equipped with a PDP sensor, close the valve to this sensor. If the
compressor runs with the dryer by-passed without closing the valve to the PDP sensor,
the sensor will be damaged.
Close the dryer inlet and outlet valves (Vdi and Vdo) and open the dryer by-pass valve
(Vdb).
3 Start and load the compressor.
4 Open the dryer inlet valve (Vdi) slightly to pressurize the dryer.
5 Open the regeneration air valve (Vr) fully. Open the air outlet valve (Vdo) and close the
by-pass valve (Vdb).
6 Open valves (1 and Vd-). Open valve (Vd+) slightly, while monitoring the water levels in
the U-tube.
There are two possible conditions:
The water level in the leg marked (+) rises. Close valve (Vd+) at once, decrease
the regeneration air inlet pressure (see step 7). Do this as often as necessary until
the water level drops.
The water level in the leg marked (-) rises, which should normally be the case. If
the level in this leg rises 30 mm above the level in the leg marked (+), close valve
(Vd+) at once, as there is a risk that the water will escape the U-tube and
disappear into the pressure vessel. Increase the regeneration air inlet pressure
(see step 7) and open valve (Vd+) again.
7 Once the water column has stabilized, adjust the pressure differential as follows:
Remove the protective cap from the adjusting screw of throttle valve (Rf).
Loosen its check nut and turn the screw inwards to increase or outwards to
decrease the pressure differential.
The water level in the leg marked (-) must be between 20 and 40 mm above that in
the leg marked (+).
Monitor the water level for about 10 minutes.
Tighten the check nut and reinstall the protective cap.
Check that the moisture indicator is blue after approximately 30 minutes of
operation. If the moisture indicator is still pink after 2 hours of operation, the
pressure dewpoint is too high.
8 Stop the compressor.
Adjustments for Full-Feature compressors for ZR/ZT 160 up 275
Always wear heat-resistant gloves and long-sleeved shirts when carrying out the
instructions below.
Instruction book
254 2920 1815 04

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