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Preparing new part
– Transfer separating cuts to new part and cut to shape using
pneumatic sabre saw -V.A.G 1523A- .
– Fix outer A-pillar on portal gauge.
Note
Bolt on hinges and striker plate for better positioning.
Note
Refer to General information on bonding.
Preparing joints for adhesive application
– Clean bonding area with silicone remover - LSE 020 100 A3- .
– Prepare bonding area with silicate stone -DA 009 800 - and
clean.
– Apply aluminium primer -DA 009 801 - to bonding surfaces
using applicator -D 009 500 25 - .
– Apply 2-component body adhesive -DA 001 730 A2- to entire
riveting area using pneumatic glue gun -V.A.G 2005 B- .
Preparing new part
– Weld in weld pool backing to body side of joint.
Riveting in
– Fit outer A-pillar and fix in position.
Rivet in outer A-pillar using rechargeable riveter -VAS 5279A- .
Note
Rivet in new part with 4.8 x 9 mm aluminium pop rivets.
– Set pop rivets in overlap area using pop rivet pliers -VAS
5072- .
– Weld in outer side member using shielded arc welding equip‐
ment 250A : SG continuous seam.
Audi A8 2003 ➤
Body Repairs - Edition 05.2011
4. A-pillar - Renewal 77
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