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AUMA SQ 12.2 User Manual

AUMA SQ 12.2
96 pages
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Control
Parallel
Profibus DP
Profinet
Modbus RTU
Modbus TCP/IP
Foundation Fieldbus
HART
Part-turn actuators
SQ 05.2 SQ 14.2
SQR 05.2 SQR 14.2
Control unit - electromechanical
with actuator controls
AC 01.2 Intrusive
Assembly, operation, commissioningOperation instructions

Table of Contents

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AUMA SQ 12.2 Specifications

General IconGeneral
BrandAUMA
ModelSQ 12.2
CategoryController
LanguageEnglish

Summary

Safety Instructions and Application Range

Basic Safety Information

Provides fundamental safety information, standards, directives, and personnel qualification requirements.

Range of Application

Defines intended use of actuators and lists non-permitted applications.

Applications in Ex Zone 22

Details requirements for applications in dust hazardous locations (ZONE 22) under ATEX directive.

Warnings and Notes

Explains safety-relevant procedures and symbols used throughout the manual.

References and Symbols Used

Explains the meaning of references and symbols utilized in the operation instructions.

Device Identification and Name Plate Details

Name Plate Information

Describes the information found on the actuator, controls, and motor name plates.

Type Designation and Size

Explains the meaning and components of the type designation on the name plate.

Order Number

Explains product identification using the order number and documentation access.

Actuator Serial Number

Details the structure and meaning of the actuator serial number.

Actuator Terminal Plan

Explains the meaning of the actuator terminal plan designation.

AUMA Power Class for Switchgear

Explains the classification of switchgear according to AUMA power classes.

Control Indications

Provides examples of control indications on the actuator controls name plate.

Short Description of Actuator Controls and Software

Provides a concise overview of part-turn actuators, controls, and their software.

Transport, Storage, and Packaging Procedures

Transport Guidelines

Provides safety instructions and guidance for transporting actuators, including hovering load warnings.

Storage Recommendations

Details storage requirements, including precautions against corrosion and temperature damage.

Packaging Information

Describes protective packaging for transport and recommendations for disposal.

Assembly Procedures

Mounting Position

States that the product can be operated in any mounting position with a specific restriction for oil lubricants.

Handwheel Fitting

Provides steps for fitting the handwheel onto the actuator input shaft.

Actuator Mounting to Valve

Describes how to mount the part-turn actuator to the valve and precautions for paint finish.

Output Drive for Coupling

Explains valve attachment via coupling, including applications and design.

Actuator Mounting with Coupling

Details steps for mounting the actuator to the valve using a coupling, including end position recommendations.

Local Controls Mounting Positions

Explains how to adjust the mounting position of the local controls.

Modifying Local Controls Mounting

Provides steps and safety warnings for modifying the local controls mounting position.

Electrical Connection Procedures

Basic Electrical Connection Information

Covers warnings, wiring diagrams, permissible networks, and voltage/frequency matching.

Fieldbus Cable Specifications

Provides recommendations for Modbus wiring, cable specifications, and installation notes.

SD Electrical Connection

Details the SD electrical connection using an AUMA plug/socket connector and its technical data.

Opening Terminal Compartment for Mains

Describes how to open the terminal compartment for mains connection, including safety warnings.

Cable Connection Procedures

Provides terminal cross-sections, tightening torques, and instructions for connecting cables, including protective earthing.

Closing Terminal Compartment for Mains

Details the steps to close the mains terminal compartment, including safety precautions.

Opening Fieldbus Terminal Compartment

Explains how to open the fieldbus terminal compartment, including safety warnings.

Connecting Fieldbus Cables

Covers RS-485 connection boards, variants, and cable connection procedures for fieldbus.

Closing Fieldbus Terminal Compartment

Details the steps to close the fieldbus terminal compartment and fastening of cable glands.

Electrical Connection Accessories

Introduces accessories for electrical connections.

Actuator Controls on Wall Bracket

Describes the design, application, and precautions for mounting actuator controls on a wall bracket.

Parking Frame for Disconnected Connectors

Explains the application of a parking frame for safe storage of disconnected plugs or covers.

DS Intermediate Frame for Double Sealing

Describes the DS intermediate frame for double sealing to maintain enclosure protection.

External Earth Connection

Details the external earth connection using a U-bracket for equipotential compensation.

Operation Modes and Controls

Manual Operation

Explains how to operate the actuator manually for setting or in case of power failure.

Engaging Manual Operation

Provides steps to engage manual operation, including a warning about motor coupling.

Disengaging Manual Operation

Explains how manual operation is automatically disengaged when the motor restarts.

Motor Operation

States that commissioning settings and test run must be performed before motor operation.

Local Actuator Operation

Describes how to operate the actuator locally using the push buttons on the actuator controls.

Actuator Operation from Remote

Explains how to operate the actuator remotely and provides a caution regarding unexpected switching on.

Menu Navigation via Push Buttons

Details how to navigate the menu using push buttons for settings and indications.

Menu Layout and Navigation Structure

Explains the groups, IDs, and selection methods for menu navigation.

User Level and Password Management

Describes user levels and the password entry process for parameter modification.

Password Entry Process

Provides step-by-step instructions for entering a password to access different user levels.

Password Change Procedure

Explains how to change passwords for same or lower access levels.

Display Language Settings

States that the display is multilingual and provides information on language settings.

Changing Display Language

Details the steps for changing the display language.

Indications and Status Displays

Indications During Commissioning

Explains indications during commissioning, including LED test, language selection, and startup menu.

Display Indications Overview

Describes the status bar, navigation support, and valve position indications.

Feedback from Actuator and Valve

Details valve position feedback and end position indications via symbols.

Torque Indication and Units

Explains the torque indication and how to select units.

Operation Commands and Setpoints

Describes indications for operation commands like OPEN/CLOSE and setpoint control.

Setpoint Control and Pivot Points

Explains setpoint control indications, including operation command and position setpoint.

Status Indications (AUMA Classification)

Details status indications based on AUMA classification, including warnings.

AUMA Classification Indications

Groups indications for warnings, remote status, and general faults.

Status Indications (NAMUR Recommendation)

Details status indications according to NAMUR recommendation, starting with 'Out of Specification'.

NAMUR Recommendation Indications

Groups indications for out-of-specification, function check, maintenance, and failure status.

Indication Lights on Local Controls

Explains the arrangement and signification of indication lights on the local controls.

Mechanical Position Indication

Describes the mechanical position indication using an indicator mark at the cover.

Signals and Output Options

Signals via Fieldbus

Explains how to read feedback signals via Modbus RTU.

Status Signals via Output Contacts

Details status signals via output contacts and their characteristics.

Output Assignment

Explains how to assign output contacts (DOUT 1-6) to various signals.

Output Coding Options

Describes how to set output signals to high active or low active.

Analogue Signals (Outputs)

Lists requirements for analogue signals and the availability of additional control inputs.

Valve Position Signal

Describes the valve position signal as 0/4 - 20 mA.

Commissioning Basic Settings

End Stops in Part-Turn Actuator

Explains how internal end stops limit swing angle and protect the valve.

Setting End Stop CLOSED

Provides steps to set the end stop for the CLOSED position.

Setting End Stop OPEN

Details how to set the end stop for the OPEN position.

Setting the Type of Seating

Explains how to set the type of seating (Limit or Torque) and provides user login information.

Setting Fieldbus Parameters

Details how to set fieldbus parameters like address, baud rate, parity, and monitoring time.

Opening Switch Compartment

States that the switch compartment must be opened to perform certain settings.

Setting Torque Switching

Explains how to set torque switching for overload protection of the valve.

Setting Limit Switching

Describes how limit switching records travel and operates switches at preset positions.

Setting End Position CLOSED

Provides steps to set the end position CLOSED using the black section elements.

Setting End Position OPEN

Provides steps to set the end position OPEN using the white section elements.

Setting Intermediate Positions

Explains how to set intermediate positions using DUO limit switching.

Setting Running Direction CLOSE

Details steps to set an intermediate position for the running direction CLOSE.

Setting Running Direction OPEN

Details steps to set an intermediate position for the running direction OPEN.

Performing Test Run

States that test runs should only be performed after all settings are complete.

Checking Mechanical Position Indicator Rotation

Describes how to check the direction of rotation on the mechanical position indicator.

Checking Limit Switching Settings

Explains how to check if the limit switching is set correctly.

Performing Reference Operation Feedback

Details how to perform reference operation for position feedback after changing limit settings.

Setting Mechanical Position Indicator

Provides steps to set the mechanical position indicator once optional equipment is set.

Closing Switch Compartment

Details steps to close the switch compartment, including safety precautions.

Commissioning Optional Equipment

EWG 01.1 Electronic Position Transmitter

Provides technical data and setting elements for the EWG 01.1 electronic position transmitter.

Setting EWG Measuring Range

Details how to set the measuring range for the EWG 01.1 transmitter.

Adjusting EWG Current Values

Explains how to adjust the current values (0/4/20 mA) for the EWG transmitter.

EWG LED End Position Signalling

Explains how to switch LED end position signalling on or off for the EWG transmitter.

Potentiometer for Valve Position

Describes the potentiometer used as a travel sensor and its setting elements.

Setting the Potentiometer

Details how to set the potentiometer for valve position measurement.

RWG Electronic Position Transmitter

Provides technical data and setting elements for the RWG electronic position transmitter.

Setting RWG Measuring Range

Details how to set the measuring range for the RWG transmitter.

Corrective Actions and Fault Handling

Faults During Commissioning

Lists faults that can occur during commissioning, their causes, and remedies.

Switch Check Procedure

Describes how to manually check torque and limit switches.

Fault and Warning Indications

Explains how faults and warnings are displayed and their influence on operation.

Status Indications and Warnings

Covers indications for faults, warnings, and out-of-specification conditions from S0001 to Wrn input AIN 1.

Specific Warnings and Faults

Details specific warnings and faults including input signal loss, timing, temperature, and communication issues.

Faults and Failure Indications

Covers faults related to configuration, motor, phase, mains quality, and potentiometer issues.

Specific Faults and Status Conditions

Details faults related to input signals, commands, remote/local states, safety functions, and communication.

Fuse Information and Replacement

Provides information about fuses used in the actuator controls and their replacement.

Fuse Replacement (F1/F2)

Explains how to replace fuses F1/F2, including safety warnings.

Fuse Test and Replacement (F3/F4)

Provides instructions for testing and replacing fuses F3/F4, including checking continuity.

Motor Protection (Thermal Monitoring)

Explains motor protection against overheating using PTC thermistors or thermoswitches.

Servicing and Maintenance Procedures

Preventive Measures for Servicing

Lists actions to ensure safe device operation, including visual inspection and torque checks.

Maintenance Tasks

Details maintenance tasks, focusing on lubrication schedules and seal replacement.

Lubrication Guidelines

Explains grease type, change intervals, and seal replacement recommendations.

Disposal and Recycling Procedures

Provides guidance on the disposal and recycling of devices and their components.

Technical Data Overview

Part-Turn Actuator Technical Data

Lists features and functions of part-turn actuators, including type of duty, motors, and voltage.

Part-Turn Actuator Features and Conditions

Covers actuator features, electromechanical unit details, and environmental service conditions.

Actuator Control Service Conditions and Data

Details service conditions, corrosion protection, coatings, lifetimes, EU directives, and component data.

Actuator Controls Technical Data

Lists features and functions of actuator controls, including power supply and current consumption.

Actuator Controls Features and Interfaces

Covers features of actuator controls including fieldbus, voltage, redundancy, FO cables, and local controls.

Actuator Controls Functions and Monitoring

Details actuator control functions such as Bluetooth, applications, safety features, and monitoring capabilities.

Actuator Controls Diagnostics and Modbus Interface

Covers diagnostics, motor protection, electrical connections, Modbus interface settings, and general data.

Modbus RTU Interface Details

Details Modbus RTU interface specifics including device support, commands, signals, and communication loss behavior.

Actuator Controls Service Conditions and Accessories

Covers enclosure protection, environmental resistance, accessories, and directives relevant to actuator controls.

Spare Parts Identification

Spare Parts for Part-Turn Actuators

Shows an exploded view of part-turn actuators and their components.

Spare Parts for AC 01.2 Actuator Controls

Shows an exploded view of AC 01.2 actuator controls with SD electrical connection.

Certificates and Declarations

Declaration of Incorporation and EU Declaration of Conformity

Contains the EU Declaration of Conformity and Declaration of Incorporation for the actuators.

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