Autopilot ChlorSync CS50 User Manual

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l RISK OF ELECTRICAL SHOCK - A disconnect device incorporated into the fixed wiring must be
included in the supply circuit (such as a time clock, relay, or circuit breaker).
l RISK OF ELECTRICAL SHOCK - Connect only to a branch circuit protected by a ground-fault circuit-
interrupter (GFCI). Contact a qualified electrician if you cannot verify that the circuit is protected by a
GFCI.
l RISK OF ELECTRICAL SHOCK - The chlorinator must be connected only to a supply circuit that is
protected by a ground-fault circuit-interrupter (GFCI). The GFCI must be tested on a routine basis. To
test, push the GFCI test button. Power should be interrupted. Push the reset button. Power should be
restored. If the GFCI fails to operate in this manner, it is defective.
l RISK OF ELECTRICAL SHOCK - If the ground-fault circuit-interrupter (GFCI) interrupts power to the
equipment without the test button being pushed, a ground current is flowing with a possibility of an
electrical shock. Do not use equipment. Disconnect the equipment and have the problem corrected by a
qualified service representative before using.
l RISK OF ELECTRICAL SHOCK - The unit has two bonding lugs marked "Bonding Lugs" that are
provided on the external surface or on the inside of the power supply terminal box or compartment. To
reduce the risk of electric shock, connect the local common bonding grid in the area of the hot tub or spa
to these terminals with an insulated or bare copper conductor not smaller than No. 6 AWG.
SAVE THESE INSTRUCTIONS
WARNING - Failure to heed the following may result in permanent injury or death.
l CHEMICAL HAZARD - To avoid damaging splashes, always add acid to water, never water to acid.
Wear safety glasses and use other appropriate personal protection equipment.
l CHEMICAL HAZARD - Always follow the instructions on the manufacturer's label whenever handling or
using chemicals.
l CHEMICAL HAZARD – Heavy pool (or spa) usage and higher temperatures may require a higher
chlorine output in order to maintain proper free available chlorine residuals.
l WATER CHEMISTRY SAFETY - Improper water chemistry can present a serious health hazard. The
proper residual chlorine level and water chemistry must be maintained. The addition of certain pool
maintenance chemicals can reduce the effectiveness of chlorine. Maintain pool/spa water per standards
detailed later in this manual.
l COMBUSTIBLE HAZARD – The AutoPilot
®
chlorinator is equipped with an electronic flow sensor that
automatically turns the unit off in the event of a “low water flow” situation. Do not tamper in any way with
this safety feature.
l PERSONAL SAFETY HAZARD – To reduce the risk of injury, do not permit children to operate this
device.
l RISK OF CHILD DROWNING OR INJURY - Children must be closely supervised at all times around pool
or spa equipment.
CAUTION - Failure to heed the following may result in equipment damage.
l The ChlorSync
®
must be installed and operated as specified. Failure to do so will void the equipment
warranty.
l To permit proper air circulation, the power center must be mounted at least 5 ft (1.5 m) above ground
level or any other air flow obstruction.
l Special measures are required in the event of freezing conditions. Your chlorinator may be damaged if
measures are not taken in advance of freezing conditions. Equipment damage due to freezing
conditions is NOT covered under the equipment warranty.
l For all newly constructed or resurfaced plaster pools: Do not operate the AutoPilot
®
with newly poured or
resurfaced pool plaster. Before adding salt and operating the chlorinator, wait 30 days after construction
is completed to allow proper curing of the surface material. Follow the pool surface manufacturer’s
guidelines for your specific pool.
l FOR NEW VINYL LINER POOLS, contact the manufacturer for recommended instructions before
adding salt and operating the ChlorSync
®
.
l Do not allow granular salt to pile up in one location without brushing, as staining may occur.

Autopilot ChlorSync CS50 Specifications

General

Brand	Autopilot
Model	ChlorSync CS50
Category	Lighting Equipment
Language	English

Summary

Safety Information

General Safety Precautions

Essential precautions for installing and using the electrical equipment.

Safety Signals and Symbols

Defines the meaning of warning and caution signals for user safety.

Electrical Safety and Bonding

Details critical electrical safety practices, grounding, and bonding requirements.

Chemical and Water Safety

Covers safe handling of chemicals and maintaining water chemistry for health.

Personal and Child Safety

Emphasizes safe operation by adults and supervision of children around equipment.

General Information

Contacting AquaCal AutoPilot, Inc.

Provides contact details and information for AquaCal AutoPilot, Inc.

How Your Chlorinator Works

Explains the basic principles of how the ChlorSync® chlorinator operates.

Quick Start Guide

Offers initial steps for setting up and starting the ChlorSync® system.

ChlorSync® System Components

Model Cell Options

Details the available cell models and their chlorine output specifications.

Power Center Overview

Describes the ChlorSync® Power Center component and its function.

Cell Functionality

Cell Features and Sensors

Explains the cell's self-cleaning, flow, salt, and temperature sensors.

System Operations and Features

Flow Bypass Kit Installation

Information on the optional flow bypass kit for optimizing water flow through the cell.

Temperature Compensation Feature

Explains the automatic temperature compensation feature for chlorine output adjustment.

Control Panel Interface

User Display and Indicators

Details the information shown on the unit's digital display and LED indicators.

Salt Indicator LED Status

Explains the salt level indicators (LEDs) and their meanings.

Cell and Flow Indicator LEDs

Describes the cell status and flow indicator LEDs and their possible states.

Chlorine Output Control

Adjusting Sanitizer Output

Instructions on how to adjust the sanitizer output percentage on the control panel.

Boost Mode Operation

How to activate and deactivate the Boost Mode for increased sanitizer output.

Water Balance and Chemistry

Recommended Chemical Parameters

Details ideal ranges for key water chemistry parameters like chlorine, pH, and salt.

Basic Water Chemistry Principles

Explains the fundamental concepts of water balance and its impact on pool operation.

Pool Water Preparation

Cyanuric Acid and Metals

Discusses the role of cyanuric acid and the impact of metals on pool water.

Calculating Pool Volume

Methods for calculating pool volume in gallons or liters for chemical calculations.

Saturation Index and Water Adjustment

Using the Saturation Index

Explains the Saturation Index for preventing corrosive or scaling water conditions.

Adjusting Water Balance Sequence

Provides a recommended sequence for adjusting water chemistry parameters.

Adding Salt to the Pool

Salt Type and Amount

Guidance on the type of salt to use and the required salt levels for operation.

Salt Addition Procedure

Step-by-step instructions for safely adding salt to the pool water.

Operation and Basic Use

Chlorinator Basic Operation

Provides initial start-up and operational guidelines for the chlorinator.

Sanitizer Output and Cell Maintenance

Sanitizer Output Adjustments

Instructions for setting and adjusting the sanitizer output percentage.

Cleaning the ChlorSync® Cell

Detailed instructions for cleaning the ChlorSync® cell, including manual methods.

Seasonal Maintenance

Winterizing the System

Procedures for preparing the ChlorSync® system for winter to prevent damage.

Spring Start Up Procedure

Guidance on restarting the ChlorSync® system after winter.

Fuse Replacement

Fuse Location and Replacement

Instructions and safety precautions for replacing the fuse in the power center.

Installation Guide

Electrical Installation Safety

Steps and safety warnings for the electrical setup of the ChlorSync® system.

Power Center Mounting

Guidelines for selecting a location and mounting the power center.

Circuit Protection Requirements

Specifies the required circuit protection devices for the system's electrical installation.

Optional Features Installation

Pool Cover Detection Setup

Describes how to integrate and use a pool cover switch with the ChlorSync®.

PoolSync™ Device Installation

Overview of installing the optional PoolSync™ device for remote control and monitoring.

PoolSync™ Connectivity

PoolSync™ Device Connection

Detailed steps for connecting the PoolSync™ device to the power center.

Plumbing Installation

Plumbing Installation Overview

Instructions for plumbing the ChlorSync® cell into the pool's water circulation system.

Cell Installation Steps

Step-by-step guide for physically installing the cell into the plumbing.

Cell Cable Connection

Connecting Cell to Power Center

Instructions for connecting the cell to the power center, including safety.

Flow Bypass Kit Installation

Optional Flow Bypass Kit Setup

Instructions for installing the optional flow bypass kit and its orientation.

Troubleshooting Guide

Display Issues Troubleshooting

Solutions for troubleshooting when the unit's display is blank or shows errors.

Low Chlorine Troubleshooting

Addresses issues of low chlorine levels with normal display readings.

Salt Level Troubleshooting

"Lo SALE" Message Solutions

Troubleshooting steps for low salt level indications on the unit.

"Add SALE" Message Solutions

Solutions for issues when the salt level is too low to produce chlorine.

Cell LED Flashing Red

Diagnosing and resolving problems indicated by a flashing red cell LED.

Flow and Power Troubleshooting

Flow LED Flashing Red

Troubleshooting steps for insufficient water flow indicated by the flow LED.

Unit Power Issues

Provides solutions for troubleshooting when the unit has no power.

Specifications and Approvals

Agency Certifications

Lists the safety standards and specifications the unit conforms to.

FCC Compliance Information

Details the FCC compliance information and measures to mitigate interference.