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Avid Technology SMARTCAL User Manual

Avid Technology SMARTCAL
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CRANECO.
280N.MIDLANDAVE.,STE258,SADDLEBROOK,NJ07663WWW.AVIDCONTROLS.COM
12/17/12 TECH-440/D.W.O. 23135 Page 1 of 55
SMARTCAL
VALVE POSITIONER
INSTALLATION AND OPERATION MANUAL
IOM: Tech-440
Revision: A
Prepared By:
M. Twardowski
Date:
12/17/12
Drafting Work Order:
23135
ECN:
13247
Reviewed By: C. Irwin Date: 3/14/18 Approved By: T. Paolini Date:10/18/18
This IOM contains confidential information and is issued in confidence on the condition that it be returned on demand and not be copied,
reproduced, disclosed to others or used in manufacture of the subject matter thereof without the written consent of Crane Co.

Table of Contents

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Avid Technology SMARTCAL Specifications

General IconGeneral
Input Signal4-20 mA
Supply Pressure1.4-7 bar (20-100 psi)
Ambient Temperature Range-40 to 85°C (-40 to 185°F)
Enclosure RatingIP66/NEMA 4X
CommunicationHART

Summary

1. Introduction

Product Certification

Details product certifications including ATEX, IECEx, and FM standards.

SmartCal Positioner Description

Overview of the electro-pneumatic servo system, its versions (HART/non-HART), and key features.

Principle of Operation

Explains the non-contact position sensing and microprocessor-based intelligence of the positioner.

Special Features

Highlights key capabilities such as non-contact feedback, remote control, and local LCD display.

2. Ordering

Positioner Ordering Guide

Provides a product decoding matrix to select the correct SmartCal positioner model.

3. Initial Setup

Mounting on Rotary Actuator

Instructions for direct mounting of the positioner onto a rotary actuator using a modmount bracket.

Mounting Remote Positioner on Rotary Actuator

Steps for mounting a remote positioner and visual indicator on a rotary actuator.

Mounting on Linear Actuator

Procedure for mounting the positioner onto a linear actuator, including magnet assembly placement.

Pneumatic Connection

Details on connecting pneumatic lines for single and double acting actuators, including port functions.

Electrical Connection

Guidelines for making electrical connections, including loop signal, analog output, and switch connections.

4. Calibration

Enter Calibration Menu

How to access the calibration menu (ACAL, MCAL, Cofg, Stro) using the CAL button.

Automatic Calibration (ACAL)

Procedure for performing self-adjustments, zero/span calibration, and PID tuning.

Configure Positioner Parameters

Steps to adjust parameters like Flow, Type, FLOP, OPSP, EDb, and LCD settings.

5. Trouble Shooting

Preliminary Checks

Essential checks covering voltage, electrical, pneumatic, and magnetic feedback before operation.

Frequently Asked Questions (FAQ)

Answers to common issues like blank LCD, incorrect position display, and oscillation.

6. Technical Specifications

7. Error Codes and LCD Messages

Error Codes Compatibility

List of error codes compatible with previous versions, including Err 3, Err 5, Err 6, and ALR.

LCD Error Messages and Solutions

Table of LCD messages, their meanings, and corresponding troubleshooting steps.

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