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Badger Meter Flo-tech PFM Series - User Manual

Badger Meter Flo-tech PFM Series
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Installation & Operation Manual
05-TUR-UM-00193-EN (September 2012)
Badger Meter
®
PFM Portable Hydraulic Testers
PFM6, PFM6BD, and PFM8
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Badger Meter Flo-tech PFM Series Specifications

General IconGeneral
BrandBadger Meter
ModelFlo-tech PFM Series
CategoryTest Equipment
LanguageEnglish

Summary

Introduction to Flo-tech Hydraulic Testers

PFM6 Digital Hydraulic Tester Features

Details features of the PFM6 digital hydraulic tester, including accuracy, display, and components.

PFM6 BD Bi-directional Hydraulic Tester Features

Outlines the features of the PFM6BD bi-directional tester, focusing on testing capabilities.

PFM8 Digital Hydraulic Tester & Dynamometer Features

Lists features of the PFM8 model, highlighting its dynamometer capabilities and display options.

Specifications of Hydraulic Testers

Material Specifications for Components

Details the materials used for various components of the PFM testers.

Performance Specifications Overview

Lists key performance metrics like flow accuracy, pressure rating, and temperature ranges.

Calibration and Model Designations

Calibration Standard and Traceability

Explains the standard calibration process and traceability for the testers.

Series;Model Number Breakdown

Describes the structure and meaning of different model numbers for PFM testers.

Hydraulic Tester Dimensions

Hydraulic Tester Dimension Illustration

Provides a visual diagram showing the physical dimensions of the testers.

Dimensions and Weight Table

Lists the physical dimensions and weight for different PFM models.

Installation of Hydraulic Testers

Installation Precautions and Best Practices

Provides caution advice for installing the hydraulic testers and recommended practices.

Operation - Initial Setup and Controls

Loading Valve Operation and Warnings

Explains the critical warning regarding the loading valve operation and its importance.

Tester Control Switches and Display Functions

Describes how to use the toggle switch and membrane switches for operation and display selection.

Operation - Safety Features and Cautions

Power Saving and Battery Life Management

Tips for prolonging battery life and automatic power-off features for testers.

Critical Loading Valve Usage Warnings

Reiterates the critical warning about opening the loading valve before use to prevent injury.

PFM6 BD Deadhead Application Caution

Specific caution for PFM6BD models regarding high-pressure deadhead applications.

Operation - Model Specifics and Battery Notes

Loading Valve Type Differences Explained

Differentiates loading valve types between PFM6/PFM8 and PFM6BD models.

PFM8 Model Operation and Controls

Explains the slide and membrane switches for the PFM8 model's operation.

Impact of Cold on Battery Performance

Notes the impact of cold temperatures on battery voltage and low battery indicators.

Test Procedures Overview

General Information and Test Setup

Overview of what the PFM testers measure and general steps for test preparation.

Standard Test Conditions and Preparation

Outlines the general steps and conditions required before performing tests on the system.

Pump Test Procedure

Pump Test Installation and Setup

Describes the required tee installation for the pump test and initial setup.

Performing and Interpreting Pump Tests

Step-by-step instructions for conducting a pump test and interpreting results.

Tee Test Procedure

Tee Test Installation Requirements

Details the installation requirements for the "Tee" test setup.

Application of the Tee Test

Explains how the "Tee" test is used to isolate and test pumps and relief valves.

Test Procedure Variations and Analysis

Pump Test Interpretation and Troubleshooting

How to interpret flow readings for pump condition and potential suction issues.

Relief Valve Test Procedure (Separate Housing)

Procedure for testing relief valves located in separate housings.

Control Valve, Cylinder, and Motor Test

Test Setup for Component Testing

Illustrates the hydraulic circuit setup for testing control valves, cylinders, and motors.

Component Testing and Fault Finding

Control Valve Fault Determination Steps

Steps to identify faults in control valves, cylinders, or motors based on flow readings.

Relief Valve Testing Methods

Methods for testing relief valves, both in separate housings and general.

Maintenance and Troubleshooting Guide

Load Valve Troubleshooting Guide

Steps to take if the load valve fails to load the system.

Flow Reading Troubleshooting

Addresses issues when no flow reading is indicated, suggesting turbine blockage.

Burst Discs and Bodies Explained

Explains the function of burst discs and when they need replacement.

Burst Disc Replacement (PFM6 and PFM8)

Burst Disc Housing Torque Caution

Caution regarding over-torquing the burst disc housing to prevent premature rupture.

PFM6;PFM8 Burst Disc Replacement Steps

Detailed steps for replacing burst discs in PFM6 and PFM8 testers.

Burst Disc Replacement (PFM6 BD)

PFM6 BD Burst Disc Installation Procedure

Specific procedure for replacing burst discs in the PFM6BD model.

PFM6 BD Burst Disc Housing Torque

Specifies the correct torque for the PFM6BD burst disc housing.

Battery Replacement Procedure

Low Battery Indicators and Identification

Describes how low battery conditions are indicated on different PFM models.

AA Battery Replacement Guide

Step-by-step guide on how to replace the AA batteries in the testers.

Flow vs. Pressure Drop Charts

PFM6 and PFM8 Flow vs. Pressure Drop

Displays charts showing pressure drop against flow rate for PFM6 and PFM8 models.

PFM6 BD Flow vs. Pressure Drop

Presents charts for PFM6BD models, including forward and reverse flow data.

Hydraulic Formulas and Viscosity Information

Flow Rate Calculation Formulas

Lists formulas related to calculating flow rate and related parameters.

Power Calculation Formulas

Provides formulas for calculating horsepower (HP) and kilowatts (kW).

Fluid Viscosity Conversion

Viscosity Conversion Table Details

A table for converting fluid viscosity between SUS, ISO-VG, Centistoke, and Centipoise.

Return Goods Authorization

Returned Goods Authorization (RGA) Process

Instructions on how to obtain and process a Returned Goods Authorization (RGA).

Waste and Electronic Equipment (WEEE) Directive

Environmental Disposal Guidelines

Information regarding the disposal of electronic equipment according to the WEEE directive.

Badger Meter Warranty Information

Warranty Coverage Overview

Specifies that the warranty applies to the Flo-tech Portable Hydraulic Testers.

Warranty Period and Defects

Details the 12-month warranty period for defects in materials and workmanship.

Product Return and Replacement Policy

Outlines the procedure for returning products for warranty claims.

Warranty Limitations and Exclusions

Defines the limitations and exclusions of the product warranty.

Disclaimer of Consequential Damages

Disclaims consequential damages and other liabilities beyond the warranty terms.