o Brake Shoe Cleaning
- Don’t inhale brake shoe lining dust. The dust could be Cancerous.
o Battery Acid Handling
- Use hand gloves.
- Wear Apron.
- Wear Safety Goggle
- Avoid contact of battery acid with skin
- Use plastic trays for keeping batteries while charging.
- Avoid Spillage of battery acid.
o Brake Fluid Handling
- Store brake fluid in sealed container
- Avoid contact of brake fluid with skin.
- Don’t spill the brake fluid on painted components
o Electrical Wiring
- Carry out periodic checks & repairs
- Electrical board & Main Switch must be located such that
they are easily accessible.
o Precautions to be taken while handling Hydro-Electric Lift
- While raising / lowering the lifter bay ensure that vehicle is firmly hold
on the lifter bay to avoid accident.
- After raising the lifter bay, lock the lift.
- Don’t put leg/hand in between while raising / lowering the lifter Bay.
• Safety Tips
- Do not lower the lifter bay table without unlocking the mechanical lift
lock.
- Do not keep your leg between the top and bottom frame while
lowering the lifter bay.
- Do not work with loose clothing while working on the lifter bay.
- Do not keep hydraulic joints loose.
- Do not stand on the lifter bay’s top, when it is being operated.
- Special care is to be adopted to avoid injuries if either leg or hand is
entagled between.
- Keep off direct fire near the power pack.
- Avoid oil spillage around the working area for safety reasons.
Dealer Development Center, Pune
76
Pulsar DTS-i 150/180 Training Notes Dealer Development Center, Pune
77
Pulsar DTS-i 150/180 Training Notes
Workshop Safety Workshop Safety
o Technicians must put on shoes & dressing should not be very loose.
o Technicians must use Personnel Protective Equipment (PPE) like - Hand
Gloves
- Mask
- Safety Goggle
- Ear Plug
o Wear Nitrile Rubber Hand Gloves while handling petrochemicals like
petrol, Oil, Kerosene etc.
o Precautions to be taken while handling MRTB Test
-
- Lock The Front Wheel Properly
- Ensure that exhaust blower is running.
- Wear Helmet
- Wear ear plugs
o Precautions to be taken while handling CO Gas Analyser
- Use hand gloves for protection from hot silencer.
- Use mask for protection from exhaust gases.
- Ensure proper ventilation.
o Fire Extinguisher
- Install ‘ISI’ approved. Fire extinguishers - CO gas cylinders.
2
- Refill CO before the gas expires.
2
- Install Co gas cylinder at appropriate place so that there is no
2
obstruction / good accessability.
Take care that the vehicle is properly clamped in the clamping device,
otherwise it may go back with a force and can injure the rider.
- Keep yourself cool while taking tests. It is very necessary to be alert.
- Mount the vehicle in the center of the rollers.
- Fuel pipe should not touch heated part of the vehicle, it may cause fire.
- Make sure to put on air blower while conducting test to avoid engine
overheating.
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