36
Sr. NO.
Activities/Check Points
Recommended frequency - Service interval & Kms
29500~
24500~
19500~
14500~
9500~
4500~
500~
7th
6th
5th
4th
3rd
2nd
1st
750
5000
10000
15000
20000
25000
30000
21
Main Stand & Side stand pivot pin
CL,L
22
Steering play
C,A
C,A
C,A C,A
C,A
C,A
C,A
23
Steering stem bearing & Cap
steering bearing (Plastic)**
C,CL,L
C,CL,L
C,CL,L
24
Front fork oil & seals
C,R
C,R
C,R
C,R
C,R
C,R
R
25
Swing arm NRB for more play
26
Front & Rear Brake pads for wear
limit.
C,R
C,R
C,R
R
C,R
C,R
R
1. Check source of leakages if any in
the brake system.
2. Check Front & rear brake hose
condition.
3. Check Brake uid level and top
up, if needed.
27
C,A,R C,A,R C,A,R C,A,R C,A,R C,A,R
R
28
Rear sprocket fasteners for
looseness.
C,T C,T C,T C,T
29
Rear wheel rubber shock dampers
for excess play.
C,R C,R C,R
30
Clutch & Throttle cable free play
adjustment
C,A
C,A
C,A C,A
C,A
C,A
C,A
31
Head light focus adjustment
C,A
C,A
C,A
C,A
C,A
C,A
C,A
32
Check & conrm all lights / LEDs
/ Switches / Horn working.
C,A
C,A C,A C,A C,A C,A C,A
Use recommended AP grease.
Replace if required. Use Limaplex HTX3
grease for lubrication
Replace oil and oil seal + Dust seal in pair
at every 30000kms
Lubricate NRB at every 40,000kms Use
recommnded AP grease.
Replace at every 15000 Kms
Check & Top up DOT4 brake Oil in every
sevice.
Replace DOT4 brake oil & Master
/ Caliper seals at every 30000kms
Torque-3.5 - 3.8 Kgf-m
Replace near wheel rubber shock damper
if required
Replace cables if operation found hard.
Contact type switches if found sticky
then use recommended Wd40 spray
Remarks