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Banner DXMR90-4K User Manual

Banner DXMR90-4K
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DXMR90-4K IO-Link Master
Instruction Manual
Original Instructions
229492 Rev. A
9 September 2022
©
Banner Engineering Corp. All rights reserved
229492

Table of Contents

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Banner DXMR90-4K Specifications

General IconGeneral
BrandBanner
ModelDXMR90-4K
CategoryGateway
LanguageEnglish

Summary

IO-Link Overview

IO-Link Systems

Explains the fundamental structure of an IO-Link system, including masters and devices.

Operating Modes

Details the configurable operational modes for IO-Link master ports.

Combining IO-Link Devices with Different Specifications

Addresses compatibility considerations when integrating IO-Link devices of varying specifications.

DXMR90-4K Overview

DXMR90-4K Models

Lists the available models and their primary connectivity features.

Automation Protocols

Outlines the supported automation protocols like EtherNet/IP and Modbus.

Dimensions

Provides detailed physical measurements of the DXMR90-4K unit.

Quick Start Guide

Applying Power to the Controller

Step-by-step instructions for safely connecting power to the DXMR90-4K.

Wiring Connections

Details pin assignments and wire colors for all connectors on the DXMR90-4K.

Initial Configuration Steps

Guides users through the initial setup and configuration process.

Configuring DXM Controller via Software

Provides detailed steps for setting up the controller using the DXM Configuration Software.

Mechanical Installation

Instructions for physically mounting the DXMR90-4K unit.

Controller Connections

Ethernet Connection

Explains the Ethernet connection and its role in configuration and communication.

Internal Local Registers

Describes the internal storage elements (Local Registers) and their usage.

Connecting to Remote IO-Link Devices

Details how to connect IO-Link devices and sensors to the DXMR90-4K ports.

Replacing IO-Link Devices During Operation

Explains the backup and restore functionality for seamless IO-Link device replacement.

Configuring Connected Banner IO-Link Devices

Guides on using Banner's software to configure IO-Link masters and devices.

Connecting to Remote Modbus Devices

Instructions for connecting and configuring Modbus devices to the DXMR90-4K.

Define an RTU Read Rule

Step-by-step process for creating a Modbus RTU read rule.

Configuration Instructions

Controller Authentication Setup

How to configure username and password for webserver authentication.

Web Services Authentication

Steps to enable authentication on the Banner Cloud Data Services website.

Controller Configuration Authentication

Setting up passwords for controlling access to configuration files.

Register Flow and Configuration

Explains how data flows through local registers and controller programming.

Basic Configuration Approach

General strategy for structuring applications using local registers and rules.

Troubleshooting a Configuration

How to view local registers to diagnose operational issues.

Saving and Loading Configuration Files

Procedures for saving and loading configuration files to/from the PC.

Uploading or Downloading Configuration Files

Steps to transfer configuration files between the PC and the DXMR90-4K.

EtherNet/IP Configuration

Details on configuring the DXMR90-4K for EtherNet/IP communication.

Configuring the Host PLC

Steps to install and configure the DXMR90-4K on a host PLC using EDS files.

Configuring DXM Controller for EtherNet/IP

Defining protocol conversion for local registers for EtherNet/IP.

Connecting to Rockwell PLC with EtherNet/IP

Guide for commissioning IO-Link devices with Rockwell PLCs via EtherNet/IP.

Push Retries

Explains retry mechanisms for Ethernet and Event/Action based data pushes.

Accessories

4-Pin M12 Cordsets (Double Ended)

Lists and describes double-ended M12 cordsets with different lengths and styles.

5-Pin M12 Cordsets (Single Ended)

Lists and describes single-ended M12 cordsets with different lengths and styles.

M12 D-code to RJ45 Ethernet Cables

Details shielded Ethernet cables connecting M12 D-code to RJ45.

Power Supplies

Lists various compatible power supply units for the DXMR90-4K.

Product Support and Maintenance

Specifications

Comprehensive technical specifications of the DXMR90-4K device.

File System and Archive Process

Explains the EEPROM storage and the process for archiving configuration files.

Update DXM Processor Firmware

Step-by-step guide for updating the DXMR90-4K firmware via the configuration software.

DXMR90-4K Support Policy

Information on support policies, firmware updates, and website resources.

Firmware Updates

Details on the importance and availability of firmware updates.

Website Information

Resources available on the Banner website for DXMR90-4K information.

Feature Requests

How customers can submit suggestions for product improvements.

Potential DXM Issues

Common issues and solutions for the DXMR90-4K controller.

DXM Security

Information on the security aspects of the DXMR90-4K and its operating system.

Contact Us

Contact information for Banner Engineering Corp. headquarters and representatives.

General Warnings

Important safety warnings and precautions for installation and use.

Limited Warranty

Details the warranty terms and conditions for Banner Engineering Corp. products.

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