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Bauer Compressors MAXI VERTICUS User Manual

Bauer Compressors MAXI VERTICUS
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BAUER
BAUER
COMPRESSORS
Instruction Manual and Replacement Parts List
BAUER Compressors, Inc. Phone: (757) 855-6006
1328 Azalea Garden Road Fax: (757) 855-6224
Norfolk, Virginia 23502-1944 www.bauercomp.com
MAXI VERTICUS
High Pressure Breathing Air Compressor
MVT26
October 2003 MNL- 0345

Table of Contents

Questions and Answers:

Bauer Compressors MAXI VERTICUS Specifications

General IconGeneral
BrandBauer Compressors
ModelMAXI VERTICUS
CategoryAir Compressor
LanguageEnglish

Summary

MAXI VERTICUS High Pressure Breathing Air Compressor

MVT26

Model designation for the compressor unit.

SECTION 1: INTRODUCTION

1.1 General

Overview of manual usage and general instructions.

1.1.1 How To Use This Manual

Guidance on how to effectively use the instruction manual.

1.1.2 How to Use the Replacement Parts List

Instructions on how to identify and order replacement parts.

1.1.3 Revisions and Changes

Records of updates and modifications made to the manual.

1.4 Description and Specifications

Detailed information about the unit's features and technical specifications.

SECTION 2: OPERATIONS

2.5 Electric Motor Driven Units

Procedures for operating units powered by electric motors.

2.5.1 Pre-start Checks

Essential checks before starting the compressor unit.

2.5.2 Start-up Procedure

Step-by-step guide for starting the compressor safely.

2.5.3 Post Start Procedures

Actions to take immediately after the compressor starts.

2.5.4 Shutdown Procedures

Steps for safely shutting down the compressor unit.

SECTION 3: MAINTENANCE AND PARTS

3.1 IK150 II and IK180 II Compressor Blocks

Detailed maintenance and parts information for compressor blocks.

3.1.1 Description

Description of the compressor blocks and their components.

3.1.2 Lubrication System

Information on the compressor's lubrication system and maintenance.

3.1.3 Intake Filter

Maintenance procedures for the intake filter assembly.

3.1.4 Intermediate Separators

Details on the intermediate separators and their servicing.

3.1.5 Compressor Valves and Valve Heads

Procedures for maintaining compressor valves and valve heads.

3.1.6 Repair and Troubleshooting

Guidance on common repair tasks and troubleshooting common issues.

3.1.7 Replacement Parts List

Comprehensive list of replacement parts for the compressor.

3.2 4 Stage Automatic Condensate Drain System

Information on the automatic condensate drain system's operation and maintenance.

3.2.1 Description

Overview of the automatic condensate drain system's components and function.

3.2.2 Replacement Parts List

List of replacement parts for the condensate drain system.

3.2.3 Trouble shooting

Solutions for common problems with the condensate drain system.

SECTION 4: SCHEDULING MAINTENANCE

4.1 Maintenance Schedules

Recommended schedules for routine maintenance tasks.

4.1.1 Initial start-up or after maintenance

Maintenance steps required after initial setup or repair.

4.1.2 Calendar intervals

Maintenance tasks based on time intervals.

4.1.3 Operating hours

Maintenance tasks based on unit operating hours.

4.1.4 Maintenance Records

Forms and guidance for recording maintenance activities.

SECTION 4: PURIFICATION SYSTEMS

4.1 General

General introduction to the purpose of purification systems.

4.1.1 System Configurations

Overview of available purification system configurations.

4.1.2 General Purification System Procedures

Standard procedures for using purification systems.

4.1.3 Chamber Safety Bore

Explanation of the safety bore function in purification chambers.

4.1.4 Manual Condensate Drainage

Procedure for manually draining condensate from the system.

4.1.5 Model, Serial Number and Part Number Identification

How to identify unit and purification system details.

4.1.5.1 Compressor Dataplate

Location and information on the compressor unit's data plate.

4.1.5.2 Purification System Dataplate

Location and information on the purification system's data plate.

4.1.5.3 Cartridge Installation Dataplate

Information on cartridge data plates.

4.1.6 Cartridge Operating Life

How to determine and calculate the operating life of purification cartridges.

4.1.6.1 Calculating the Maximum Cartridge Operating Hours

Method for calculating maximum cartridge operating hours.

4.1.6.2 Calculating the Adjusted Cartridge Operating Hours

Method for calculating adjusted cartridge operating hours.

4.1.7 Air Purification Cartridge Operating Hours

Forms for recording air purification cartridge operating hours.

4.2 P5 Purification System

Detailed information on the P5 Purification System.

4.2.1 Component Description

Description of the components within the P5 Purification System.

4.2.2 Maintenance

Maintenance procedures for the P5 Purification System.

4.2.3 Replacement Parts List

List of replacement parts for the P5 Purification System.

SECTION 5: COMPRESSOR UNIT DRIVE

5.1 Vertical Compressor Drive

Details on the vertical drive system of the compressor.

5.1.1 Maintenance of the V-belt and Sheaves

Procedures for maintaining the V-belt and sheaves.

SECTION 6: MISCELLANEOUS

6.1 Pneumatic Valves and Controls

Information on pneumatic valves and control systems.

6.1.1 Nonadjustable Valves

Details on nonadjustable pneumatic valves.

6.1.2 Pressure Maintaining Valve

Information and adjustment procedures for the pressure maintaining valve.

6.1.3 Safety Valves

Procedures for checking and maintaining safety valves.

6.2 Electrical Controls and Indicators

Information on electrical controls and indicators on the unit.

6.2.1 Pressure Switch

Details and adjustment of the pressure switch.

6.2.1.2 Indicators

Description of various indicator lights and gauges.

6.2.1.3 Replacement Parts List

List of replacement electrical parts.

SECTION A: APPENDICES

A.1 Reference Data

Contains reference data, including torque values and formulas.

A.1.1 Tightening Torque Values

Specifications for tightening torque values of various fasteners.

A.1.4 Approved Lubricants Chart

Chart listing approved lubricants for different applications.

A.1.5 Glossary of Abbreviations and Acronyms

Definitions of abbreviations and acronyms used in the manual.

A.2 Safety

Important safety precautions and warnings for operating the unit.

A.2.1 General Safety Precautions

General safety guidelines for handling, operation, and maintenance.

A.2.2 Safety Warning Labels

Explanation of various safety warning labels found on the unit.

A.3 Long Term Storage

Procedures for preserving the compressor during extended periods of inactivity.

A.4 Unpacking, Handling and Installation

Guidelines for safely unpacking, handling, and installing the compressor unit.

A.4.1 Unpacking and Handling

Steps for unpacking and safely handling the compressor.

A.4.2 Installation of the Compressor Unit

Procedures for installing the compressor unit in its operating location.

A.4.2.1 General

General considerations for compressor unit installation.

A.4.2.2 Ventilation

Requirements and types of ventilation for proper operation.

A.4.2.3 Electrical Installation

Instructions for making electrical connections to the unit.

A.5 Reproducible Forms

Forms provided for recording maintenance and operating data.

A.5.1 Scheduled Maintenance Form

A template for recording scheduled maintenance tasks.

A.5.2 Record of Operating Hours

A template for recording the unit's operating hours.

A.5.3 Purifier Cartridge Adjusted Operating Hours.

A template for recording adjusted purifier cartridge operating hours.

A.6 Additional Documents

Information on related documents and diagrams.

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