EasyManua.ls Logo

Bauer Compressors Mini Verticus ImVT 120 II - User Manual

Bauer Compressors Mini Verticus ImVT 120 II
127 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
Instruction Manual and Replacement Parts List
BAUER Compressors, Inc. Phone: (757) 855-6006
1328 Azalea Garden Road Fax: (757) 855-6224
Norfolk, Virginia 23502-1944 www.bauercomp.com
June 11, 2009 1st Edition, Rev. 0 Chg. 10 MNL-0408
© 2009 Bauer Compressors, Inc.
Mini Verticus
High Pressure Air Compressor Unit
ImVT 120 II (AP)

Table of Contents

Questions and Answers

  • B
    Benjamin WallaceAug 2, 2025
    Why is my Bauer Compressors Air Compressor running too hot?
    • W
      wilsonmarthaAug 2, 2025
      If your Bauer Compressors Air Compressor is running too hot, it could be due to several reasons. First, ensure that the location has adequate ventilation to supply sufficient cooling air. Second, check and clean the intake or outlet valves, replacing them if necessary. Finally, verify the compressor's rotation direction matches the arrow and correct it at the switch box if needed.
  • R
    riosjulieAug 7, 2025
    Why Bauer Compressors Air Compressor output insufficient?
    • F
      franklinmichaelAug 8, 2025
      If your Bauer Compressors Air Compressor's output is insufficient, several factors could be responsible. Start by checking the condensate drain valve(s) and fittings for leaks, and tighten and reseal them if necessary. Also, inspect the final safety valve for premature opening; clean and adjust it. Worn piston rings, excessive piston clearance, and leaking pipes can also cause this issue; replace the rings and pistons, and tighten any leaking pipes.
  • M
    Mary AtkinsAug 13, 2025
    How to remove oil residue in delivered air from Bauer Compressors Mini Verticus ImVT 120 II?
    • N
      nmilesAug 13, 2025
      If there's oil residue in the air delivered by your Bauer Compressors Air Compressor, it could be due to improper maintenance of filters or a saturated purifier cartridge. Service the filters and change the purifier cartridge. Also, check if you're using the wrong type of oil and, if so, change to the proper oil and clean the valves.
  • S
    shannonphillipsAug 17, 2025
    What to do if Bauer Compressors Mini Verticus ImVT 120 II rotates in the wrong direction?
    • M
      Michelle ScottAug 17, 2025
      If your Bauer Compressors Air Compressor rotates in the wrong direction, the electrical phases are likely not connected properly. To fix this, reverse two of the three phase leads at the switch box. Important: Do NOT change the leads at the motor terminal.
  • J
    Jordan JohnsonAug 22, 2025
    Why safety valves between stages releasing pressure in Bauer Compressors Air Compressor?
    • K
      kelly09Aug 23, 2025
      If the safety valves between stages are releasing pressure in your Bauer Compressors Air Compressor, it could be that the intermediate pressure is too high or the valves are not closing properly. Service and clean the valves to resolve these issues.
  • C
    charles29Aug 27, 2025
    What to do if there is oil foam in crankcase of Bauer Compressors Air Compressor?
    • J
      Jeanne OwenAug 28, 2025
      If you observe oil foam in the crankcase of your Bauer Compressors Air Compressor, it could be due to a worn last stage piston or a defective last stage pressure valve. To diagnose, operate the compressor with the final stage valve head removed. If oil flows continuously out of the cylinder, replace the piston and sleeve. If that's not the case, replace the last stage valves.

Summary

CHAPTER 1: INTRODUCTION

1.5 Technical Specifications

Detailed technical data for the compressor block, including stages, bore, stroke, and pressure.

CHAPTER 2: PLC CONTROLLED UNIT OPERATIONS

2.6 Electric Panel Components

Identification and description of key components on the electrical control panel.

2.8 Alarms

Details alarm codes signaled by the red alarm light and their respective causes.

CHAPTER 3: MAINTENANCE AND PARTS

3.1 COMPRESSOR BLOCKS - IK120 II

Description of the IK120 II compressor block, its components, arrangement, and lubrication.

3.1.4 Compressor Lubrication

Details on the compressor's forced-feed lubrication system, oil type, and level checks.

3.1.9 Valves and Heads

Functional description of compressor valves and heads, with instructions for replacement.

3.2 THREE STAGE AUTOMATIC CONDENSATE DRAIN SYSTEM

Description and maintenance procedures for the automatic condensate drain system.

CHAPTER 4: IK120 II MAINTENANCE SCHEDULE

4.1 IK120 II MAINTENANCE INTERVALS

Schedule of maintenance tasks for the IK120 II based on operating hours and time.

CHAPTER 5: AIR PROCESSING SYSTEM

5.2 P2 S Purification System Major Components

Overview of the major components within the P2S purification system.

5.3 COMPONENT DESCRIPTION

Description of major components within the air processing system.

5.3.1 Oil and Water Separator

Description of the oil and water separator, its function, and replacement procedure.

5.4 MAINTENANCE

Maintenance procedures for the oil and water separator and purification cartridges.

CHAPTER 7: ELECTRICAL PANEL ASSEMBLY

7.3 AC POWER REQUIREMENTS

Specifies voltage, phase, and frequency requirements for compressor operation.

7.4 ELECTRIC PANEL COMPONENTS

Description of individual components found within the electrical panel assembly.

7.4.1 Motor Starter

Details on the IEC starter and thermal overload relay for motor protection.

7.4.8 PLC Control

Overview of the Programmable Logic Controller and its role in system logic.

CHAPTER 8: PNEUMATIC VALVES AND CONTROLS

8.4 DIGITAL PRESSURE SWITCH

Description of the digital pressure switch and its operation and display.

8.5 PROGRAMMING THE PRESSURE SWITCH

Step-by-step guide for programming the digital pressure switch set points.

CHAPTER 9: APPENDIX

9.1 SAFETY

General safety precautions and warnings for operating the compressor unit.

9.1.1 General Safety Precautions

Essential safety guidelines for installation, operation, and maintenance of the unit.

9.2 UNPACKING, HANDLING AND INSTALLATION

Procedures for unpacking, handling, and installing the compressor unit safely.

9.2.1 Unpacking and Handling

Steps for safely unpacking and handling the compressor unit, checking for shipping damage.

9.2.2 Installation of the Compressor Unit

Guidelines for installing the unit, including leveling, ventilation, and site requirements.

9.2.2.3 Electrical Installation

Mandatory instructions and regulations for electrical connections and supply.

Bauer Compressors Mini Verticus ImVT 120 II Specifications

General IconGeneral
Pressure maintaining valveIntegrated
Free air delivery120 l/min
Motor power2.2 kW
Weight195 kg
Type of coolingAir-cooled
MotorElectric motor
Operating pressure225/330 bar
Working Pressure225/330 bar
Voltage400 V

Related product manuals