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Bauer Compressors Mini Verticus ImVT 120 II User Manual

Bauer Compressors Mini Verticus ImVT 120 II
127 pages
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Instruction Manual and Replacement Parts List
BAUER Compressors, Inc. Phone: (757) 855-6006
1328 Azalea Garden Road Fax: (757) 855-6224
Norfolk, Virginia 23502-1944 www.bauercomp.com
June 11, 2009 1st Edition, Rev. 0 Chg. 10 MNL-0408
© 2009 Bauer Compressors, Inc.
Mini Verticus
High Pressure Air Compressor Unit
ImVT 120 II (AP)

Table of Contents

Questions and Answers:

Bauer Compressors Mini Verticus ImVT 120 II Specifications

General IconGeneral
Pressure maintaining valveIntegrated
Free air delivery120 l/min
Motor power2.2 kW
Weight195 kg
Type of coolingAir-cooled
MotorElectric motor
Operating pressure225/330 bar
Working Pressure225/330 bar
Voltage400 V

Summary

CHAPTER 1: INTRODUCTION

1.5 Technical Specifications

Detailed technical data for the compressor block, including stages, bore, stroke, and pressure.

CHAPTER 2: PLC CONTROLLED UNIT OPERATIONS

2.6 Electric Panel Components

Identification and description of key components on the electrical control panel.

2.8 Alarms

Details alarm codes signaled by the red alarm light and their respective causes.

CHAPTER 3: MAINTENANCE AND PARTS

3.1 COMPRESSOR BLOCKS - IK120 II

Description of the IK120 II compressor block, its components, arrangement, and lubrication.

3.1.4 Compressor Lubrication

Details on the compressor's forced-feed lubrication system, oil type, and level checks.

3.1.9 Valves and Heads

Functional description of compressor valves and heads, with instructions for replacement.

3.2 THREE STAGE AUTOMATIC CONDENSATE DRAIN SYSTEM

Description and maintenance procedures for the automatic condensate drain system.

CHAPTER 4: IK120 II MAINTENANCE SCHEDULE

4.1 IK120 II MAINTENANCE INTERVALS

Schedule of maintenance tasks for the IK120 II based on operating hours and time.

CHAPTER 5: AIR PROCESSING SYSTEM

5.2 P2S Purification System Major Components

Overview of the major components within the P2S purification system.

5.3 COMPONENT DESCRIPTION

Description of major components within the air processing system.

5.3.1 Oil and Water Separator

Description of the oil and water separator, its function, and replacement procedure.

5.4 MAINTENANCE

Maintenance procedures for the oil and water separator and purification cartridges.

CHAPTER 7: ELECTRICAL PANEL ASSEMBLY

7.3 AC POWER REQUIREMENTS

Specifies voltage, phase, and frequency requirements for compressor operation.

7.4 ELECTRIC PANEL COMPONENTS

Description of individual components found within the electrical panel assembly.

7.4.1 Motor Starter

Details on the IEC starter and thermal overload relay for motor protection.

7.4.8 PLC Control

Overview of the Programmable Logic Controller and its role in system logic.

CHAPTER 8: PNEUMATIC VALVES AND CONTROLS

8.4 DIGITAL PRESSURE SWITCH

Description of the digital pressure switch and its operation and display.

8.5 PROGRAMMING THE PRESSURE SWITCH

Step-by-step guide for programming the digital pressure switch set points.

CHAPTER 9: APPENDIX

9.1 SAFETY

General safety precautions and warnings for operating the compressor unit.

9.1.1 General Safety Precautions

Essential safety guidelines for installation, operation, and maintenance of the unit.

9.2 UNPACKING, HANDLING AND INSTALLATION

Procedures for unpacking, handling, and installing the compressor unit safely.

9.2.1 Unpacking and Handling

Steps for safely unpacking and handling the compressor unit, checking for shipping damage.

9.2.2 Installation of the Compressor Unit

Guidelines for installing the unit, including leveling, ventilation, and site requirements.

9.2.2.3 Electrical Installation

Mandatory instructions and regulations for electrical connections and supply.

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