Bauer Compressors Mini Verticus ImVT 120 II - CHAPTER 1: INTRODUCTION; 1.1 How To Use This Manual

MNL-0408
June 11, 2009 Page ii
Table of Contents
CHAPTER 1: - - - - - - - - - - - - - - - - - - - - - INTRODUCTION
1.1 HOW TO USE THIS MANUAL.........................................................................................................................................1
1.1.1 Manual Safety Notices .......................................................................................................................................................1
1.2 HOW TO USE THE REPLACEMENT PARTS LIST....................................................................................................2
1.3 HOW TO USE THE APPENDIX.......................................................................................................................................3
1.4 COMPRESSOR UNIT DESIGN........................................................................................................................................4
1.4.1 Compressor Unit Major Assemblies ..................................................................................................................................4
1.5 TECHNICAL SPECIFICATIONS.....................................................................................................................................6
1.5.1 Compressor Block..............................................................................................................................................................6
1.5.2 Compressor Drive Motor ...................................................................................................................................................6
1.5.3 Purification System Applicability......................................................................................................................................6
CHAPTER 2: - - - - - - - - PLC CONTROLLED UNIT OPERATIONS
2.1 PRE-START CHECKS.......................................................................................................................................................7
2.2 START-UP PROCEDURE .................................................................................................................................................7
2.3 POST START PROCEDURES ..........................................................................................................................................7
2.4 NORMAL OPERATIONS..................................................................................................................................................7
2.5 SHUTDOWN PROCEDURES ...........................................................................................................................................7
2.6 ELECTRIC PANEL COMPONENTS .............................................................................................................................8
2.6.1 Emergency Stop Switch. ....................................................................................................................................................8
2.6.2 Starter Reset .......................................................................................................................................................................8
2.6.3 Compressor Control Switch...............................................................................................................................................9
2.6.3.1 2-Position (Standard)......................................................................................................................................................9
2.6.4 Indicator Lamps..................................................................................................................................................................9
2.6.4.1 PLC Warning and Alarm Lamps....................................................................................................................................9
2.6.4.1.1 Warning Lamp - Amber..................................................................................................................................................9
2.6.4.1.2 Alarm Lamp - Red..........................................................................................................................................................9
2.6.5 Hourmeter...........................................................................................................................................................................9
2.6.6 PLC Control .......................................................................................................................................................................9
2.7 WARNINGS ........................................................................................................................................................................9
2.7.1 One Flash - Final Separator Warning.................................................................................................................................9
2.7.2 Two Flashes - Securus Monitor (Optional)......................................................................................................................10
2.8 ALARMS............................................................................................................................................................................10
2.8.1 One Flash - Compressor High Temperature ....................................................................................................................10
2.8.2 Two Flashes - Compressor Low Oil Pressure..................................................................................................................10
2.8.3 Three Flashes - Compressor Overtime.............................................................................................................................10
2.8.4 Four Flashes - Securus Monitor .......................................................................................................................................10
2.8.5 Five Flashes - Carbon Monoxide Monitor (Optional) .....................................................................................................11
2.8.6 Six Flashes - Final Separator Shutdown ..........................................................................................................................11
2.8.7 Seven Flashes - Condensate Fault (OPT).........................................................................................................................11
2.8.8 On Steady - Motor Starter Overload Trip ........................................................................................................................11